Plastic Pallet Collar 1200×800 mm – 6 Hinges for Euro Pallets
The plastic pallet collar 1200×800 mm – 6 hinges for Euro pallets is an M-foldable, reusable solution for extending Euro pallets. When fitted to a suitable Euro pallet, its 200 mm construction height provides a stable lateral enclosure for cartons, containers, packaged goods and assembled load units. This converts an existing pallet into an open storage and transport container without the need for a rigid pallet box.
With a tare weight of 6 kg, a stacking load capacity of up to 600 kg and an M-folding design with six hinges, the pallet collar is suitable for storage, order picking, internal material flow, distribution and reusable logistics. The additional hinges allow the empty pallet collar to be folded to a length of 1200 mm. When correctly folded and positioned, it remains within the Euro pallet footprint and does not project beyond the pallet during storage or return transport.
The 1200×800 mm footprint is designed for the widely used Euro pallet format and can be integrated into numerous existing storage, conveyor and transport processes.
Technical details
- Dimensions: 1200 x 800 x 200 mm
- Weight: 6 kg
- Top load capacity: up to 600 kg
- Hinges: 6
- Function: foldable with M-folding design
- Folded length: 1200 mm
- Colour: Black
- Version: robust plastic construction
- Application: storage, order picking, transport and reusable logistics systems
The stacking load capacity describes the intended load-bearing capacity of the pallet collar under suitable operating conditions. For the complete load unit, the condition and load capacity of the pallet, load distribution, centre of gravity, stacking height, transport conditions and the required load-securing measures must also be taken into account.
How the M-Folding Design with Six Hinges Works
The plastic pallet collar consists of four interconnected side panels. 6 Hinges form the movable connection points: four hinges connect the corners, while two additional hinge points allow the side panels to fold into an M-shape. For use, the pallet collar is unfolded, brought into its rectangular operating position and placed on a suitable Euro pallet.
After use, the unloaded pallet collar can be removed and folded compactly into an M-shape. Its folded length is 1200 mm, corresponding to the length of a Euro pallet. This allows the folded pallet collar to be stored and returned on the pallet without projecting beyond its footprint.
In reusable logistics systems, this mechanism offers a practical advantage over rigid containers, which occupy almost the same volume whether loaded or empty. Folded pallet collars require significantly less space, allowing more empty units to be stored or transported on each return journey. Pallet collars that are not currently required can be stored compactly and quickly set up again when order-picking or production requirements change.
Advantages of 6 Hinges in Intensive Reusable Logistics Cycles
Compared with a four-hinge design, the six-hinge version distributes the folding movement across a greater number of connection points. This can reduce the local mechanical stress on individual hinge points during frequent opening and closing.
The six-hinge version is therefore particularly suitable for processes involving regular folding cycles, frequent empty returns or repeated circulation between suppliers, production sites, distribution centres and customers. The appropriate version should nevertheless be selected according to the expected folding frequency, operating conditions, handling method and required service life.
With a weight of 6 kg, this version is slightly heavier than the four-hinge model. The additional weight results from the construction of the extra hinge points and the M-folding design.
Why the 1200×800 mm Euro Pallet Format Is Suitable for Many Applications
The dimensions of 1200×800 mm correspond to the Euro pallet format widely used throughout Europe. Companies that already use this load carrier can generally integrate the pallet collar without having to make fundamental changes to storage locations, transport planning or internal material flow.
A Euro pallet fitted with the pallet collar remains within the standardised Euro footprint. Storage locations, staging areas, lorry loading spaces and internal transport routes can therefore be planned on the basis of uniform dimensions. The 200 mm construction height is suitable for shallow cartons, trays, containers and components.
Several compatible pallet collars can be stacked on top of one another to increase the side height in 200 mm increments. The permitted configuration must be assessed according to the goods, the condition of the pallet, load distribution, stacking height and the required securing measures.
Calculating Freight and Storage Costs Efficiently
With a tare weight of 6 kg, the additional transport weight remains comparatively low. The main logistical advantage becomes apparent when the pallet collars are empty. The M-folding design reduces the storage space required compared with rigid pallet boxes or fixed pallet enclosures.
As the folded pallet collar has a length of 1200 mm and remains within the Euro pallet footprint, empty units can be returned without projecting beyond the pallet. This supports orderly stacking, reduces the risk of protruding components during handling and can improve the use of available vehicle space.
The reduced return transport volume can be particularly relevant for regular inter-site transport, supplier loops and closed reusable logistics systems. The actual savings depend on the number of pallet collars, the packing arrangement, transport distance, pallet configuration and vehicle type.
A durable plastic pallet collar can also be used over multiple cycles and reduce the use of disposable packaging in suitable logistics processes.
Load Securing and Safe Transport of Goods
In combination with a suitable Euro pallet, the plastic pallet collar 1200×800 mm forms a lateral enclosure around the loading surface. Cartons, reusable containers, packaged goods and other items can therefore be positioned in a more orderly manner. The pallet collar supports a positive-fit arrangement of the goods and can help reduce lateral gaps within the load unit.
However, a pallet collar does not automatically provide complete or legally sufficient load securing for road transport. Under Section 22 of the German Road Traffic Regulations (StVO) – Loads, loads, load-securing equipment and loading equipment must be stowed and secured in such a way that they cannot slide, tip over, roll backwards and forwards or fall from the vehicle, even during emergency braking or a sudden evasive manoeuvre. The recognised rules of technology must be observed.
„According to German laws, regulations, associations and statutory accident insurance institutions“ the VDI 2700 series of guidelines provides an important technical basis for load securing on road vehicles. The VDI provides information about VDI 2700 and its areas of application. Individual guideline sheets cover topics including the calculation of securing forces, the use of anti-slip materials, and the use, inspection and labelling of load-securing equipment. Access to the complete guidelines may be subject to a charge.
According to German laws, regulations, associations and statutory accident insurance institutions, BG Verkehr explains load distribution and load securing and recommends arranging loads with a positive fit wherever possible. Any remaining gaps must be closed or taken into account by using suitable securing equipment. Depending on the goods, appropriate measures may include lashing straps, nets, anti-slip materials, padding, dunnage bags, wedges or other suitable aids.
According to German laws, regulations, associations and statutory accident insurance institutions, DGUV Information 208-048, “Securing Palletised Load Units”, provides further guidance for palletised goods. It covers typical stresses during transport, storage and stacking and outlines methods for securing palletised load units.
The additional measures required depend, among other factors, on the weight and centre of gravity of the goods, the friction between the pallet and loading surface, any gaps in the load, the stability of the packaging, the vehicle body and the intended transport route. Depending on the application, strapping, stretch film, layer pads, anti-slip mats, edge protection, covers or lashing equipment may be required.
The stated stacking load capacity of 600 kg must not be understood as confirmed load-securing performance. It describes the load-bearing capacity of the pallet collar under suitable conditions, but does not in itself indicate which horizontal forces the complete load unit can withstand during emergency braking or an evasive manoeuvre.
Industry Applications
Food and Beverage Production
In food and beverage production, the pallet collar can provide lateral containment for cartons, trays, beverage packs and closed reusable containers on Euro pallets. The easy-to-clean plastic surface supports recurring cleaning processes, while the M-folding design facilitates reusable logistics between production, storage, distribution and retail locations.
Suitability for direct contact with unpackaged food must be assessed separately on the basis of the relevant material approval and operational hygiene requirements.
Automotive Production and Supplier Networks
In automotive supply chains, the six-hinge pallet collar converts Euro pallets into flexible transport units for packaged components, assemblies, small load carriers and production parts. The M-folding design is particularly advantageous for frequent supplier loops, as empty pallet collars can be returned within the Euro pallet footprint without projecting beyond it.
Sensitive, painted or precision-engineered components require suitable internal packaging, separators or protective materials.
Industrial Production and Component Logistics
In industrial production, the pallet collar can be used to group packaged components, semi-finished products, work-in-progress items and containers according to production orders or manufacturing stages. The pallet remains available as a separate load carrier, while the pallet collar is used only when lateral containment is required.
Loads should be distributed as evenly as possible. Sharp-edged components and heavy individual items must not press against the plastic side panels without suitable layer pads, internal containers or protective materials.
Contract Logistics and Reusable Packaging Pools
Contract logistics companies and operators of reusable packaging pools can use the six-hinge pallet collar in processes where packaging repeatedly circulates between multiple locations. The pallet-compatible folding design supports the consolidated return of empty equipment and helps ensure that folded pallet collars do not project beyond the load carrier during handling and transport.
The pallet collar can be assigned to customer-specific transport cycles, production programmes or distribution routes and stored compactly between uses.
Retail Distribution and Store Replenishment
In wholesale, retail distribution and store replenishment, the pallet collar helps keep smaller cartons, packaged units and reusable containers within the Euro pallet footprint. After delivery, the empty pallet collars can be folded into an M-shape and returned together with other reusable transport packaging.
This requires less loading space than rigid pallet boxes and can reduce the use of disposable packaging in suitable distribution processes.
E-commerce, Fulfilment and Returns Processing
In e-commerce and fulfilment processes, the pallet collar forms an open and easily accessible order-picking unit. Cartons, returns, promotional goods and containers can be grouped according to order, delivery route or destination.
After an order-picking wave, the pallet collar can be folded down to pallet dimensions and stored compactly. This is particularly practical during seasonal peaks, promotional campaigns and periods of fluctuating order volumes.
Pharmaceutical, Cosmetics and Hygiene-Sensitive Logistics
In pharmaceutical and cosmetics logistics, the pallet collar can be used for packaged products, folding cartons, bottles and closed containers. The plastic construction is easy to clean and does not produce wood splinters. The 200 mm height also provides good access when order picking shallow packaging units.
Suitability for cleanroom, GMP or pharmaceutical processes must be assessed in accordance with the applicable material, cleaning and approval requirements.
Intralogistics and Order Picking
Across different industries, the pallet collar is suitable for material flows between goods receipt, storage, production, assembly and dispatch. Depending on operational requirements, identical Euro pallets can be used either as unrestricted loading surfaces or as laterally enclosed order-picking units.
The 200 mm height provides convenient access to shallow containers and can support Kanban, line-feeding, replenishment and material supply processes. Compatibility with conveyor systems and other material handling equipment or material flow systems must be assessed for the specific application.
Advantages Over Rigid Packaging Solutions
- M-folding design with six hinges
- Folded length: 1200 mm
- Does not project beyond the Euro pallet footprint when correctly folded and positioned
- Reduced space requirement when empty
- Suitable for Euro pallets measuring 1200×800 mm
- Tare weight of 6 kg
- Stacking load capacity of up to 600 kg
- Robust and dimensionally stable plastic construction
- Easy to clean and moisture-resistant
- Reusable and suitable for reusable logistics cycles
- Flexible Use of Existing Euro Pallets
- Open access for order picking and material supply
- Efficient return transport of empty pallet collars
- Additional hinge points for processes with frequent folding cycles
- Adjustable side height by stacking compatible pallet collars
Compared with a rigid pallet box, the pallet collar is particularly advantageous when packaging is regularly returned empty or is only required temporarily. A closed pallet box may be more suitable when a fixed base, fully enclosed walls, protection from dust or a permanently defined container is required.
Difference from the Four-Hinge Version
In addition to this plastic pallet collar 1200×800 mm with six hinges, product version 20010 with four hinges is available.
The four-hinge model has a tare weight of 5 kg and is folded diagonally. It is suitable for standard applications with a moderate folding frequency and offers a balanced combination of stability, easy handling and low weight.
The six-hinge version weighs 6 kg and features an M-folding design. Its folded length is 1200 mm, allowing the empty pallet collar to remain within the Euro pallet footprint during storage and return transport. The additional hinge points can also distribute the folding movement across several joints, making this version particularly suitable for frequent opening and closing or intensive reusable logistics cycles.
The appropriate version depends on the folding frequency, handling conditions, return logistics requirements, expected loads and required service life.
Other Formats in the Product Range
In addition to the 1200×800 mm Euro format, plastic pallet collars are also available in the 800×600 mm half-pallet format for Düsseldorf pallets. These include version 20007 with four hinges and version 20008 with six hinges.
For companies that mainly use Euro pallets, the 1200×800 mm format is generally the most versatile solution. The 800×600 mm format is suitable for smaller quantities, limited storage space or retail-ready load units.
An overview of the available Euro-format versions can be found in our Plastic Pallet Collars 1200×800 mm category.
Frequently Asked Questions About the Plastic Pallet Collar 1200×800 mm with 6 Hinges
Which Pallets Is the Pallet Collar Suitable For?
The pallet collar is designed for pallets with a footprint of 1200×800 mm, particularly Euro pallets in the widely used Euro format. The pallet should be dimensionally accurate, undamaged and suitable for the intended load.
What Do the Dimensions 1200x800x200 mm Mean?
1200 mm is the length, 800 mm is the width and 200 mm is the height of the erected pallet collar. A single pallet collar therefore increases the lateral enclosure of the pallet by 20 cm.
Do the 1200 x 800 mm dimensions refer to internal or external dimensions?
The specification describes the nominal dimensions or footprint dimensions corresponding to the Euro pallet format. Wall thicknesses and structural details affect the freely usable internal space. Where containers or components need to fit precisely, the exact internal dimensions should therefore be confirmed before ordering.
What Volume Does a Pallet Collar Provide?
Based on dimensions of 1.2 x 0.8 x 0.2 m, the calculated gross volume is approximately 0.192 m³ or 192 litres. The actual usable volume is slightly smaller due to the wall thickness, pallet surface and shape of the goods.
Can Several Pallet Collars Be Stacked on Top of One Another?
Pallet collars are often used modularly to increase the side height in increments of 200 mm. The permitted number depends on the pallet collar design, the goods, load distribution, the pallet and the securing method. Higher configurations should be assessed separately for the relevant process.
How Much Load Can the Pallet Collar Support?
The stacking load capacity is up to 600 kg. The load should be distributed as evenly as possible. Point loads and sharp-edged objects require suitable layer pads, internal containers or protective materials.
Does This Mean That Every Euro Pallet Can Support 600 kg?
No. The load capacity of the complete load unit is determined by its weakest component. The pallet, supporting surface, stacking configuration, material handling equipment and load-securing system must all be suitable for the total weight.
How Is the Six-Hinge Pallet Collar Folded?
The two additional hinge points allow the empty pallet collar to be folded into an M-shape. Its folded length is 1200 mm, corresponding to the length of a Euro pallet.
Does the Folded Pallet Collar Project Beyond the Euro Pallet?
No. When correctly folded and positioned, the pallet collar is designed to remain within the Euro pallet footprint. This means that the folded pallet collar does not project beyond the pallet during storage or return transport.
Can the Pallet Collar Be Stored Compactly?
Yes. The six hinges allow the empty pallet collar to be folded compactly into an M-shape. As a result, it requires significantly less storage space than a rigid version and can be returned more efficiently.
How Much Does a Pallet Collar Weigh?
The tare weight is 6 kg. This supports manual handling and keeps the additional transport weight comparatively low. However, workplace requirements for ergonomic lifting and carrying must still be observed.
Is the Pallet Collar Weather-Resistant?
Plastic is generally less sensitive to moisture than untreated wood. However, for permanent outdoor storage, UV exposure, temperature, contamination and storage duration must be taken into account. Protected storage can help extend the service life.
How Is the Pallet Collar Cleaned?
Depending on the level of contamination, the pallet collar can be wiped down or cleaned using a suitable cleaning process. Cleaning agents, temperature and pressure must be compatible with the plastic. In regulated areas, the applicable operational cleaning and approval processes must be followed.
Is the Pallet Collar Suitable for Food Products?
It can be used for packaged food and closed food containers. Separate material approval is required for direct contact with unpackaged food.
Does the Pallet Collar Replace Straps, Stretch Film or Strapping?
According to German laws, regulations, associations and statutory accident insurance institutions, not necessarily. The pallet collar provides lateral containment but, depending on the goods and transport route, does not replace additional securing measures. Guidance is provided by BG Verkehr and DGUV Information 208-048.
Does a Stacking Load Capacity of 600 kg Mean That a 600 kg Load Can Be Transported Without Additional Securing?
No. The stacking load capacity is a product characteristic of the pallet collar. It does not replace either the assessment of the Euro pallet’s load capacity or the determination of the required load-securing measures. Axle loads, the vehicle’s permitted gross weight, load distribution, centre of gravity and the securing of the pallet on the vehicle loading surface must also be taken into account.
Who Is Responsible for Load Securing?
According to German laws, regulations, associations and statutory accident insurance institutions, responsibility may involve several parties. Section 23 of the German Road Traffic Regulations describes the duties of the person driving the vehicle. Under Section 31 of the German Road Traffic Licensing Regulations, the vehicle owner must not order or permit the vehicle to be put into operation if the vehicle or load does not comply with the regulations or if road safety is impaired. Depending on the loading process and contractual relationships, other parties may also be responsible.
What Occupational Safety Information Is Relevant?
According to German laws, regulations, associations and statutory accident insurance institutions, BG Verkehr provides information on loading and securing. In addition, DGUV Regulation 70, “Vehicles”, contains accident prevention regulations for commercially operated vehicles.
When Is the Six-Hinge Version the Right Choice?
The six-hinge version is particularly suitable for applications involving frequent daily opening and closing, intensive reusable logistics cycles or return transport where the folded pallet collar needs to remain within the Euro pallet footprint.
When Is the Four-Hinge Version Sufficient?
The four-hinge version is suitable for standard applications with a moderate folding frequency. It is lighter, easy to handle and sufficient for many storage, order-picking and transport processes.
Can the Pallet Collar Be Used in Automated Systems?
The Euro pallet footprint is compatible with many systems. For conveyor systems, automated storage systems, robotic handling and other material flow systems, the external contours, tolerances, sensor technology, pallet quality and process speeds must be assessed.
Is the Pallet Collar a Dangerous Goods Container?
No. The pallet collar alone is not an approved dangerous goods container. Hazardous substances and dangerous goods may only be transported in suitable packaging and, where required, in officially approved packaging.
How Long Can the Pallet Collar Be Used?
The service life depends on the folding frequency, load, cleaning, temperatures, transport stresses and storage conditions. Regular visual inspections help identify damage to the side panels or hinges at an early stage.
Further Technical Information on Load Securing
- VDI – Safe Transport with VDI 2700
- BG Verkehr – Load Distribution and Load Securing
- BG Verkehr – Loading and Securing
- DGUV Information 208-048 – Securing Palletised Load Units
- DGUV Regulation 70 – Vehicles
- Section 22 of the German Road Traffic Regulations – Loads
- Section 23 of the German Road Traffic Regulations – Other Duties of Vehicle Drivers
- Section 31 of the German Road Traffic Licensing Regulations – Responsibility for Vehicle Operation
According to German laws, regulations, associations and statutory accident insurance institutions, the linked technical information is provided for general guidance. The load-securing measures required in each specific case must always be assessed on the basis of the goods, the complete load unit, the vehicle and the intended transport route.
Enquire About the Plastic Pallet Collar 1200×800 mm – 6 Hinges for Euro Pallets
Are you looking for a foldable plastic pallet collar for Euro pallets, would you like a quotation for larger quantities or do you need assistance choosing between the four-hinge and six-hinge versions? Contact us for information on availability, delivery times, quantities and suitable configurations for your logistics process.
Contact: info@plasticunion.com
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