Plastic Pallet Collar 1200 x 800 mm – 4 Hinges for Euro Pallets
The Plastic Pallet Collar 1200 x 800 mm – 4 Hinges is a foldable, reusable solution for extending Euro pallets. When fitted to a suitable Euro pallet, its 200 mm construction height creates a stable side enclosure for cartons, containers, packaged goods and assembled load units. This converts an existing pallet into an open storage and transport container without requiring a rigid pallet box.
With a tare weight of 5 kg, a top load capacity of up to 600 kg and a diagonally foldable design, the pallet collar is suitable for storage, picking, internal material flow, distribution and reusable logistics. Four hinges allow it to be erected and folded quickly. When empty, it requires significantly less storage space.
The 1200 x 800 mm footprint is designed to match the widely used Euro pallet format and can be integrated into many existing storage, conveying and transport processes.
Technical details
- Dimensions: 1200 x 800 x 200 mm
- Weight: 5 kg
- Top load capacity: up to 600 kg
- Hinges: 4
- Function: diagonally foldable
- Colour: Black
- Version: robust plastic construction
- Applications: storage, picking, transport and reusable logistics cycles
The top load capacity describes the intended load-bearing capacity of the pallet collar under suitable operating conditions. For the complete load unit, the condition and load capacity of the pallet, load distribution, centre of gravity, stacking height, transport conditions and required load securing measures must also be taken into account.
How the Diagonally Foldable Mechanism Works
The plastic pallet collar consists of four interconnected side panels. The four hinges form movable joints that allow the unloaded collar to be folded diagonally. For use, it is unfolded, brought into its rectangular shape and placed on the Euro pallet. After use, it can be removed and folded compactly again.
This mechanism offers particular advantages in reusable systems: rigid containers occupy almost the same volume when empty as when loaded, whereas folded pallet collars require significantly less space. This allows more empty units to be stored or returned. Pallet collars that are not currently required can be kept in a compact form and quickly erected again as picking requirements change.
Why the 1200 x 800 mm Euro Format Is the Right Choice for Many Applications
The 1200 x 800 mm dimensions correspond to the Euro pallet format widely used across Europe. Companies that already use this load carrier can therefore generally integrate the pallet collar without making fundamental changes to their storage location or transport planning.
A pallet fitted with a pallet collar remains within the Euro pallet footprint. This allows storage locations, staging areas, lorry loading spaces and internal transport routes to be planned on a standardised basis. The 200 mm height is suitable for flat cartons, trays, containers or components. Several compatible pallet collars can be stacked to increase the side height in stages; suitability must be assessed based on the goods, pallet, stacking height and required load securing.
Calculate Freight and Storage Costs Cost-Effectively
With a tare weight of 5 kg, the additional transport weight remains low. The greatest economic advantage becomes apparent when the pallet collars are empty: once folded, they require significantly less storage space than rigid solutions and can be bundled or stacked compactly.
During return transport, the reduced space requirement can improve vehicle utilisation. Particularly in regular inter-plant transport operations or closed-loop reusable systems, the space-saving benefit accumulates over many cycles. Actual savings depend on the number of units, packing method, transport route and vehicle type.
A durable plastic pallet collar can also be used over many cycles and help reduce single-use packaging in suitable processes.
Load Securing and Safe Transport of Goods
In combination with a suitable Euro pallet, the 1200 x 800 mm plastic pallet collar forms a lateral enclosure around the loading area. Cartons, reusable containers, packaged goods and other items can therefore be positioned in a more organised manner. The pallet collar particularly supports a form-fit arrangement of the load and can help reduce lateral gaps within the load unit.
However, a pallet collar does not automatically constitute complete or legally sufficient load securing for road transport. Under Section 22 of the German Road Traffic Regulations (StVO), the load, loading equipment and load-securing equipment must be stowed and secured so that they cannot shift, tip over, roll backwards and forwards or fall from the vehicle, even during emergency braking or sudden evasive manoeuvres. The recognised rules of engineering must also be observed.
An important technical basis is provided by the VDI 2700 series of guidelines on load securing on road vehicles. The VDI provides information on VDI 2700 and its areas of application. Individual guideline sheets cover topics including the calculation of securing forces, anti-slip materials, and the use, inspection and labelling of load-securing equipment. The complete guidelines may be subject to a fee.
BG Verkehr explains load distribution and load securing and recommends stowing loads with form-fit securing wherever possible. Any remaining gaps must be closed or taken into account using suitable securing equipment. Depending on the goods being transported, suitable measures may include lashing straps, nets, anti-slip materials, padding, dunnage bags, wedges or other appropriate aids.
For palletised goods, DGUV Information 208-048, “Securing Palletised Load Units”, provides further guidance. It addresses typical stresses during transport, storage and stacking and outlines methods for securing palletised load units.
The additional measures required depend, among other factors, on the weight and centre of gravity of the goods, the friction between the pallet and the loading surface, any gaps within the load, the stability of the packaging, the vehicle body and the transport route. Depending on the application, strapping, stretch film, layer pads, anti-slip mats, edge protection, covers or lashing equipment may be required.
The specified top load capacity of 600 kg must not be equated with a verified load-securing capability. It describes the load-bearing capacity of the pallet collar under suitable conditions, but does not by itself indicate which horizontal forces the complete load unit can withstand during emergency braking or an evasive manoeuvre.
Application areas by industry
Food and Beverage Industry
In the food and beverage industry, the pallet collar can provide lateral containment for cartons, trays, multipacks of bottles or closed reusable containers on Euro pallets. The easy-to-clean plastic surface supports recurring cleaning processes, while the folding function facilitates reusable logistics cycles between production, warehousing, retail and individual outlets. Suitability for direct contact with unpackaged food must be assessed separately.
Automotive Industry and Suppliers
In the automotive industry, the pallet collar converts Euro pallets into flexible transport units for packaged parts, assemblies, small load carriers or components. When production volumes fluctuate, existing pallets can be supplemented at short notice; during the return of empty packaging, the folding function reduces space requirements. Sensitive or painted parts require suitable internal packaging and separator elements.
Mechanical engineering and metalworking
In mechanical engineering and metalworking, the pallet collar consolidates packaged components, semi-finished products or containers and supports their allocation to specific orders and production stages. Loads should be distributed evenly; sharp-edged parts or heavy individual components must not press against the plastic wall without protection. The pallet can still be used separately, while the collar is added only when required.
Pharmaceuticals, Cosmetics and Hygiene-Sensitive Areas
In pharmaceutical and cosmetics logistics, packaged products, folding cartons, bottles or closed containers can be handled. Plastic pallet collars are easy to clean and do not produce wood splinters. The 200 mm height provides an easily accessible picking unit. Suitability for cleanroom, GMP or pharmaceutical processes must be assessed against the applicable material and approval requirements.
E-commerce, Mail Order and Fulfilment
In e-commerce, the pallet collar creates an open and easily accessible picking area. Cartons, returns, promotional goods or containers can be grouped by order, route or destination region. After a picking cycle, the collar can be folded down to save space, which is particularly practical during seasonal peaks and when product ranges change.
Retail, Wholesale and Distribution
In wholesale and distribution centres, the pallet collar helps keep smaller cartons or packaged goods within the pallet footprint. After deliveries to retail outlets, it can be folded and returned together with other empty packaging. This requires less loading space than a rigid pallet box and can help reduce single-use packaging in suitable processes.
Agriculture, Horticulture and Agricultural Trade
In agriculture, horticulture and agricultural trade, the pallet collar is suitable for packaged produce, plant trays, operating supplies or closed crates. The plastic surface can be cleaned after applications involving heavy soiling. Additional inserts, sacks or inner containers are required for loose bulk materials or small products.
Internal Logistics and Picking
Across industries, the pallet collar is suitable for material flows between goods receiving, warehousing, production, assembly and shipping. Depending on requirements, identical pallets can be used either as an open loading platform or as an enclosed picking unit. The 200 mm height provides easy access to shallow containers and supports Kanban, replenishment and staging processes.
Advantages Over Rigid Packaging Solutions
- Diagonally Foldable with Four Hinges
- Reduced Space Requirements When Empty
- Suitable for 1200 x 800 mm Euro Pallets
- Low Tare Weight of 5 kg
- Top Load Capacity of up to 600 kg
- Robust, Dimensionally Stable Plastic Construction
- Easy to Clean and Moisture-Resistant
- Reusable and Suitable for Closed-Loop Logistics
- Flexible Use of Existing Euro Pallets
- Open Access for Picking and Material Staging
- Cost-Effective Return Transport of Empty Pallet Collars
- Adjustable Side Height with Compatible Stacking
Compared with a rigid pallet box, the pallet collar offers particular advantages when the system is regularly returned empty or only required temporarily. A closed box may be more suitable where a fixed base, fully enclosed walls, protection against dust or a permanently defined container is required.
Difference from the 6 Hinges Version
In addition to this 4 hinges version, article variant 20011 is available with 6 hinges and the same diagonal folding function. Both versions are designed for the 1200 x 800 mm Euro pallet format.
For standard applications with a moderate folding frequency, the 4 hinges version offers a balanced combination of stability, straightforward handling and low weight. Where the collar is opened and folded very frequently on a daily basis or used in intensive reusable logistics cycles, the six-hinge version may be the more suitable alternative. The choice depends on circulation frequency, load requirements and the intended service life.
Additional Formats in the Product Range
In addition to the 1200 x 800 mm Euro pallet format, plastic pallet collars are also available in the 800 x 600 mm half-pallet format for Düsseldorf pallets. These include variant 20007 with four hinges and variant 20008 with six hinges.
For companies that primarily use Euro pallets, the 1200 x 800 mm format is generally the most versatile solution. By contrast, the 800 x 600 mm format is suitable for smaller quantities, limited storage space or load units designed for retail outlets.
Frequently Asked Questions About the 1200 x 800 mm Plastic Pallet Collar with Four Hinges for Euro Pallets
Which Pallets Is the Pallet Collar Suitable For?
The pallet collar is designed for pallets with a 1200 x 800 mm footprint, particularly Euro pallets in the widely used Euro format. The pallet should be dimensionally accurate, undamaged and suitable for the intended load.
What Do the Dimensions 1200 x 800 x 200 mm Mean?
1,200 mm is the length, 800 mm the width and 200 mm the height of an erected pallet collar. A single pallet collar therefore increases the lateral enclosure of the pallet by 20 cm.
Do the 1200 x 800 mm dimensions refer to internal or external dimensions?
The information refers to the nominal or basic dimensions corresponding to the Euro pallet format. Wall thicknesses and design details affect the usable internal space. For close-fitting containers or components, the specific internal dimensions should therefore be confirmed before ordering.
How much volume does one frame provide?
A gross volume of approximately 0.192 m³, or 192 litres, can be calculated from dimensions of 1.2 x 0.8 x 0.2 m. The actual usable volume is slightly lower due to the wall thicknesses, pallet surface and shape of the goods.
Can Multiple Pallet Collars Be Stacked on Top of Each Other?
Pallet collars are often used modularly to increase the side height in 200 mm increments. The permissible number depends on the collar design, the goods, load distribution, pallet and securing measures. Taller configurations should be assessed for the specific process.
How Much Weight Can the Pallet Collar Support?
The top load capacity is up to 600 kg. The load should be distributed as evenly as possible. Point loads or sharp-edged items require suitable layer pads, inner containers or protective materials.
Does This Mean That Every Euro Pallet Can Be Loaded with 600 kg?
No. The load-bearing capacity of the complete load unit is determined by its weakest component. The pallet, supporting surface, stacking arrangement, material handling equipment and securing measures must all be suitable for the total weight.
Can the Pallet Collar Be Stored Compactly?
Yes. The four hinges allow the empty pallet collar to be folded diagonally. As a result, it requires significantly less storage space than a rigid version and can be returned more cost-effectively.
How Much Does a Single Pallet Collar Weigh?
The tare weight is 5 kg. This facilitates handling and keeps the additional transport weight low. Operational guidelines for ergonomic lifting and carrying must nevertheless be observed.
Is the Pallet Collar Weather-Resistant?
Plastic is generally more resistant to moisture than untreated wood. However, for permanent outdoor storage, UV exposure, temperature, contamination and storage duration must be taken into account. Protected storage can help extend the service life.
How Is the Pallet Collar Cleaned?
Depending on the type and level of contamination, the pallet collar can be wiped down or cleaned using a suitable cleaning process. Cleaning agents, temperature and pressure must be compatible with the plastic. In regulated environments, the applicable operational cleaning and approval procedures must be followed.
Is the Pallet Collar Suitable for Food Applications?
It can be used for packaged food products and closed food containers. Separate material approval is required for direct contact with unpackaged food.
Does the Pallet Collar Replace Lashing Straps, Film or Strapping?
Not necessarily. The pallet collar provides lateral containment for the load, but depending on the goods and transport route, it does not replace additional securing measures. Guidance is available from German BG Verkehr and DGUV Information 208-048.
Does a Top Load Capacity of 600 kg Mean That a 600 kg Load Can Be Transported Without Additional Securing?
No. The top load capacity is a product characteristic of the pallet collar. It does not replace an assessment of the Euro pallet’s load-bearing capacity or the evaluation of load securing. Axle loads, gross vehicle weight, load distribution, centre of gravity and the securing of the pallet on the vehicle’s loading platform must also be taken into account.
Who Is Responsible for Load Securing?
Responsibility may involve several parties. Section 23 of the German Road Traffic Regulations (StVO) sets out the duties of the driver. Under Section 31 of the German Road Traffic Licensing Regulations (StVZO), the vehicle keeper must not order or permit the vehicle to be put into operation if the vehicle or load does not comply with the regulations or if road safety is impaired. Depending on the loading process and contractual arrangements, other parties may also have obligations.
Which Occupational Health and Safety Information Is Relevant?
BG Verkehr provides consolidated information on loading and load securing. In addition, DGUV Regulation 70, “Vehicles”, contains accident prevention requirements for commercially operated vehicles.
When Is the 4 Hinges Version the Right Choice?
The four-hinge version is suitable for standard applications with a moderate folding frequency. It is lightweight, easy to handle and sufficient for many storage, picking and transport processes.
When Is the Six-Hinge Version the Right Choice?
For very frequent daily opening and folding or intensive use in reusable logistics cycles, the six-hinge version may be more suitable. The key factors are the expected intensity of use and the desired service life.
Can the Pallet Collar Be Used in Automated Systems?
The Euro pallet footprint is compatible with many systems. However, for conveyor systems, automated warehouses or robotic handling, the dimensions, tolerances, sensor technology, pallet quality and process speed must be assessed.
Is the Pallet Collar a Dangerous Goods Container?
No. The pallet collar alone is not an approved dangerous goods container. Hazardous substances and dangerous goods may only be transported in packaging that is suitable and, where required, approved for this purpose.
How Long Can the Pallet Collar Be Used?
The service life depends on the folding frequency, load, cleaning, temperature, transport stresses and storage conditions. Regular visual inspections help identify damage to the walls or hinges at an early stage.
Further Technical Information on Load Securing
- VDI – Safe Transport with VDI 2700
- BG Verkehr – Load Distribution and Load Securing
- BG Verkehr – Loading and Load Securing Resources
- DGUV Information 208-048 – Securing Palletised Load Units
- DGUV Regulation 70 – Vehicles
- Section 22 StVO – Load Securing
- Section 23 StVO – Other Duties of Drivers
- Section 31 StVZO – Responsibility for the Operation of Vehicles
The linked technical information is provided for general guidance. The specific load-securing measures required must always be assessed for the goods, the load unit, the vehicle used and the intended transport route.
Enquire Now About the 1200 x 800 mm Plastic Pallet Collar with Four Hinges for Euro Pallets
Are you looking for a foldable pallet collar for Euro pallets, calculating requirements for larger quantities or seeking support in choosing between four and six hinges? Contact us. We will advise you on availability, delivery times, quantities and suitable versions for your logistics process.
Contact: info@plasticunion.com
