Compartment Divider & Separator 1150x120x10 mm – Pallet Box/Plastic Pallet Collar – lock-it© HD MAXI120L Slot-In Divider Strip

Compartment Divider & Separator 1150x120x10 mm – Pallet Box/Plastic Pallet Collar – lock-it© HD MAXI120L Slot-In Divider Strip

The plastic Compartment Divider & Separator 1150x120x10 mm is a robust, cut-to-size slot-in divider strip for subdividing pallet boxes, plastic pallet collars, GLTs, Paloxes, large load carriers, containers and crates. As a lock-it© HD MAXI120L slot-in divider strip, it forms a variable plastic compartment grid for the organised storage, sorting, staging and internal transport of technical components.

Typical applications include turned parts, milled parts, shafts, bushes, rings, flanges, fittings, fasteners, plastic parts as well as painted, coated or powder-coated components. The 120 mm high, 10 mm thick slot-in divider strip is particularly suitable for medium-height to taller components that require greater lateral guidance while still remaining easily accessible.

Anyone wishing to subdivide a pallet box, equip a plastic pallet collar with compartments or create a compartment grid for GLTs can cut the 1150 mm long strip to the usable internal dimensions and combine it lengthwise and crosswise with additional slot-in divider strips. The 28 mm grid allows uniform or mixed compartment sizes that can be adapted to component geometry, quantity, removal method and process flow.

In many production, storage and logistics areas, components are staged loose in pallet boxes, transport containers or on pallets with plastic pallet collars. As a result, parts can shift, become mixed, rub against one another or require considerable time to remove and assign. A compartment divider or separator creates a clearly recognisable internal structure and supports repeatable compartment positions, standardised material flows and organised component staging.

What is the lock-it© HD MAXI slot-in divider strip system?

The lock-it© HD MAXI system is the robust slot-in divider system within the lock-it© range of compartment dividers and separators for large load carriers. It was developed for GLTs, pallet boxes, Paloxes, pallet collars, large containers, transport crates and pallet-based load carriers where repeatable compartments, nests or compartment grids for technical components need to be created within a large internal space.

The basic principle is the same across all MAXI variants: several plastic slot-in divider strips are interlocked lengthwise and crosswise at the designated grid positions. This creates modular compartment grids, compartment nests and nesting arrangements, whose compartment sizes can be adapted to component geometry, quantity, removal direction and process requirements. The slot-in divider strips can be cut to the actual usable internal dimensions as required. With initial lengths of 750 mm, 950 mm and 1150 mm, many pallet-based applications, including systems with pallet collars, can be planned using practical standard lengths.

Important for system planning: The three lengths S, M and L available for each MAXI height can be combined with one another. For example, MAXI120S, MAXI120M and MAXI120L can be used together within one compartment grid. The same principle applies to MAXI55, MAXI180 and MAXI200. The different lengths allow compartments, nests and partial sections of different dimensions to be created lengthwise and crosswise without changing the system principle.

Overview of the two MAXI lines

The taller MAXI180 and MAXI200 slot-in divider strips have a more robust design, with a 15 mm material thickness and a 37 mm grid, because taller divider walls must withstand a greater overturning moment under lateral loads; MAXI55 and MAXI120 use a 10 mm material thickness and a 28 mm grid for finer compartment layouts with good accessibility.

All 12 MAXI Slot-In Divider Strips in the System

The related variants can be accessed directly via their respective product names. MAXI120L is the variant currently described and is therefore deliberately not linked to itself in the tables. For a systematic overview of all heights, lengths and grids, the MAXI system category brings together the complete product family.

The variant designation follows a clear system: the number indicates the height, while the letter indicates the initial length – S = 750 mm, M = 950 mm, L = 1150 mm. Within the same height, S, M and L slot-in divider strips can be combined and cut to the required length. This makes the MAXI system a flexible divider, separator and compartment grid system for organising and separating components in GLTs, pallet boxes, pallet collars and other large containers.

MAXI120L in Brief

• What is MAXI120L? A modular slot-in plastic compartment divider and separator strip from the MAXI Standard line, made from a PP/PE recycling mix.
• What Is It Used For? For creating compartment grids, compartment nests and separation systems in pallet boxes, GLTs, Paloxes, containers, crates and pallets fitted with pallet collars.
• What are the dimensions of the strip? 1150 mm long, 120 mm high and 10 mm thick.
• Which grid is used? A 28 mm grid allows repeatable compartment layouts and flexible combinations.
• Which lengths can it be combined with? With MAXI120S (750 mm) and MAXI120M (950 mm); all three MAXI120 lengths can be used within the same compartment grid and cut to size as required.
• Which components can be separated? These include turned parts, milled parts, shafts, fittings, plastic parts, assemblies and surface-sensitive components.

Plastic Compartment Grids, Separators and Slot-In Divider Strips for Containers and Crates

The terms compartment divider, separator, compartment grid and slot-in divider strip describe different levels of the same separation system. The individual MAXI120L strip is a compartment divider or separator strip. Several strips interlocked lengthwise and crosswise form a plastic compartment grid, a divider comb or a modular container partition.

Depending on the operation and application, different terms are used for such subdivisions. MAXI120L is suitable both for general containers and crates and specifically for pallet boxes, GLTs, Paloxes and pallet collars. The decisive factors are the usable internal dimensions, the required compartment size and the properties of the components to be stored.

Further designs and system variants can be found in the category Plastic Compartment Grids, Compartment Dividers, Separators and Slot-In Divider Strips. For robust large-container applications, the subcategory MAXI – lock-it© Compartment Dividers for GLTs, Pallet Boxes and Plastic Pallet Collars provides access to the available heights and lengths.

Typical Terms and Applications

• Compartment divider for pallet boxes and large load carriers
• Separator for pallet collars and pallet frames
• Plastic compartment grid for containers and crates
• Slot-in divider strips for component separation in GLTs and Paloxes
• Divider comb and subdivider for technical series-production parts
• Modular compartment division for storage, production and transport

Technical Data for the Compartment Divider & Separator 1150x120x10 mm – MAXI120L

The lock-it© HD MAXI120L slot-in divider strip is part of the robust MAXI system for larger containers, pallet boxes, plastic pallet collars and industrial load carriers. It was developed for applications requiring a robust, cut-to-size and modular slot-in compartment division.

Technical features

• Product Type: Slot-In Divider Strip, Separator, Divider Comb, Subdivider
• System: lock-it© HD MAXI120L
• MAXI line: MAXI Standard
• SKU: 40016
• Length: 1150 mm
• Height: 120 mm
• Thickness: 10 mm
• Grid: 28 mm
• Weight: approx. 0.565 kg
• Material: Plastic, PP/PE recycling mix
• Colour: black
• Design: can be cut to size and assembled modularly
• Combinable MAXI120 lengths: 750 / 950 / 1150 mm
• Application: GLTs, pallet boxes, Paloxes, plastic pallet collars, large load carriers, crates and transport containers
• Virgin material / ESD: on request, minimum total weight 500 kg
• Special colours: on request, minimum total weight 500 kg

The 28 mm grid enables repeatable and flexible compartment division. The slot-in divider strips can be arranged lengthwise or crosswise and connected to one another at the designated intersection points. This allows the compartment division to be adapted to component dimensions, quantities, container internal dimensions and process requirements.

What Is the Compartment Divider & Separator 1150x120x10 mm – MAXI120L Used For?

A compartment divider & separator is used to subdivide large containers, crates, pallet boxes, Paloxes or pallet-based load units into individual storage compartments. The aim is to provide clear separation and assignment of the stored components. Particularly for series-production parts, technical components and different product variants, a plastic compartment grid improves clarity and supports an organised material flow.

Typical Applications

• Divide GLTs and large load carriers into individual compartments
• Organise pallet boxes and Paloxes with a structured compartment layout
• Use plastic pallets with pallet collars as compartmentalised load carriers
• Subdivide Euro pallets fitted with suitable plastic or wooden pallet collars
• Store turned and milled parts separately
• Sort metal parts, fittings and fasteners
• Keep coated, painted or powder-coated components separated from one another
• Arrange shafts, pins, bolts and elongated components in rows
• Stage series-production parts for assembly and production
• Separate components by SKU, size, variant or process stage
• Prepare order-picking and assembly units
• Organise transport containers for internal reusable logistics cycles

The slot-in divider strip creates fixed compartment positions within the load carrier. This facilitates visual inspection, removal and assignment of components. For recurring applications, multiple containers can be equipped with the same compartment structure.

Benefits of the lock-it© HD MAXI120L Slot-In Divider Strip

The lock-it© HD MAXI120L slot-in divider strip offers a robust yet adaptable alternative to permanently installed subdivisions. If components, quantities, batch sizes or process flows change, the compartment division can be replanned, supplemented or reconfigured. This makes the system suitable both for individual container solutions and for recurring series applications.

Benefits at a Glance

• Flexible compartment division through a 28 mm grid
• Robust 10 mm material thickness
• 120 mm compartment wall for greater lateral guidance of medium-height components
• Ideal for GLTs, pallet boxes, Paloxes and large load carriers
• Suitable for pallets with plastic or wooden pallet collars
• 1150 mm initial length for large internal dimensions, long cut lengths and long continuous divider walls
• Can be combined with MAXI120S (750 mm) and MAXI120M (950 mm) within the 120 mm height range
• Can be cut to the container internal dimensions
• Modular slot-in design and flexibly combinable
• Uniform and mixed compartment sizes can be created
• Reusable and suitable for reusable containers
• Robust plastic construction for industrial applications
• Improves order and clarity within the load carrier
• Reduces the mixing of different items
• Supports gentle separation of components
• Facilitates order picking, assembly supply and inventory control
• Saves search time in storage, production, workshops and intralogistics
• Virgin material and special colours available on request for specific projects

Particularly in industrial environments, the combination of robust construction, easy adaptation and clear organisation of parts is an important advantage. The slot-in divider strips help to make better use of existing load carriers and adapt compartment positions to the actual component requirements.

Why the Compartment Divider & Separator 1150x120x10 mm – MAXI120L Is Useful for GLTs, Pallet Boxes and Large Load Carriers

Large load carriers and pallet boxes provide a large amount of usable interior space. Without compartment division, however, smaller and medium-sized components are often loaded in an unstructured manner. This results in free movement within the container, unclear item allocation and increased effort for removal, inventory control and order picking.

With the MAXI120L slot-in divider strip, a large container becomes a structured load carrier. Individual compartments can be assigned to specific SKUs, component variants, assemblies, customer orders or process stages. The 120 mm high divider wall is particularly suitable when components require greater lateral guidance while still needing to remain clearly organised and easily accessible.

A defined compartment division particularly supports

• Production supply and material staging
• Kanban and replenishment systems
• Order picking and kit preparation
• Component sequencing
• Interim storage of semi-finished and finished parts
• Quality assurance and inspection areas
• Goods receiving and goods out
• Reusable logistics flows between plant, supplier and customer
• Spare parts and maintenance logistics
• Workshop and operating equipment organisation

Employees can identify more quickly which part belongs in which compartment and whether a position is already empty. This simplifies inventory control and supports standardised staging at assembly or production workstations.

Component separation, internal organisation and support for positive-fit packing concepts

The MAXI120L slot-in divider strip is primarily used as a compartment divider, separator and separation system within a container or load carrier. The compartment walls organise components, limit free movement within the individual compartments and reduce the direct mixing of different items. In this way, the slot-in divider strip can support the formation of an organised load unit and, when suitably configured, help to reduce free space within a pallet box or plastic pallet collar.

For recurring series, assembly sequences or pre-picked sets, components can be staged in defined positions. However, the slot-in divider strips do not automatically constitute tested proof of complete load securing on a road vehicle. The container, pallet, plastic pallet collar, fill level, centre of gravity, lid, strapping, interlayers, friction and other securing means must always be matched to the load, vehicle and transport route.

Compartment Dividers, Pallet Boxes and Plastic Pallet Collars in the Context of Load Securing

Please note that the following information on load securing refers to German law, German technical guidelines and German statutory accident insurance institutions (Berufsgenossenschaften). A compartment divider can separate components from one another within a pallet box, a GLT or a pallet with a plastic pallet collar. For road transport, it must additionally be assessed whether the complete load unit is adequately secured on the vehicle. Section 22 of the German Road Traffic Regulations requires loads, loading equipment and means of load securing to be stowed and secured in such a way that they cannot shift, tip over, roll back and forth or fall off, even during emergency braking or sudden evasive manoeuvres. The recognised rules of technology must be observed.

The VDI 2700 series of guidelines on load securing on road vehicles provides key technical guidance. BG Verkehr explains load distribution and load securing and recommends, among other things, a suitable vehicle, positive-fit stowage wherever possible, the closing of free spaces and – where necessary – additional securing means.

For palletised load units, DGUV Information 208-048 – Securing Palletised Load Units provides further guidance on stresses during transport and stacking as well as on possible securing methods. In addition, BG Verkehr compiles specialist information on loading and unloading, load distribution and the safe handling of vehicles in its “Loading and Securing” topic area.

What the Compartment Divider & Separator 1150x120x10 mm – MAXI120L Can Do – and What Must Be Checked Separately

• MAXI120L provides: structured compartment division, component separation, defined removal positions and support for an organised packing arrangement.
• Also to be checked: load capacity of the pallet and container, centre of gravity, load distribution, stability of the complete load unit and securing on the vehicle.
• Depending on the application, the following may be required: lids, strapping, stretch or shrink securing, anti-slip materials, interlayers, padding, edge protection or lashing equipment.
• Important: The specific configuration must be assessed for the particular application; the slot-in divider strip alone does not replace a risk assessment or load securing calculation.

Component Protection Through Separate Compartments

If metal parts, turned parts, milled parts or coated components lie loose in a pallet box, they can knock against one another, rub against one another or become wedged during handling. This can lead to scratches, pressure marks, chipping, contamination or increased inspection and rework effort.

By subdividing the container into individual compartments, the components are mechanically separated from one another. They remain more clearly arranged and can be removed selectively. Particularly for components with sensitive surfaces, the slot-in divider strip can be combined with foam, non-woven material, plastic interlayers or other protective materials.

Typical Components for a MAXI120L Compartment Division

• Turned and milled parts
• Stamped and bent metal parts
• Fittings, flanges and fasteners
• Bolts, sleeves, bushes and rings
• Shafts, pins and elongated components
• Plastic parts and injection-moulded parts
• Painted, coated or powder-coated components
• Surface-finished visible parts
• Assembly components and assemblies
• Spare and wear parts
• Technical series-production parts with repeatable geometry

The 120 mm height is particularly suitable for medium-height components, components arranged upright or lying flat, and applications requiring greater lateral guidance than MAXI55. For particularly tall, heavy or tip-prone components, MAXI180 or MAXI200 should be considered.

28 mm Grid for Flexible and Repeatable Compartment Sizes

The 28 mm grid is a key feature of the MAXI120L slot-in divider strip. It enables systematic positioning of the intersection points and therefore flexible compartment planning. Depending on the container size and component geometry, narrow, wide, short, elongated or mixed compartments can be created.

The grid allows compartment sizes to be repeated. This is particularly practical when several pallet boxes or large load carriers are to be equipped identically. Once a compartment division has been defined, it can be replicated for additional containers and integrated into series processes.

Possible Compartment Concepts

• Uniform compartments for single-type series-production parts
• Row-based compartments for turned parts, bushes or flanges
• Elongated channels for shafts, pins or profiles
• Wider compartments for assemblies and assembly kits
• Separate areas for different SKUs
• Compartment division by size, variant, colour or processing status
• Compartment division by production or inspection step
• Mixed compartment sizes within a GLT or pallet box
• Partial subdivisions in which only selected areas of the container are divided

The suitable compartment size should not be based solely on the external dimensions of the component. Grip space, removal direction, tolerances, surface sensitivity, fill level and possible movements during transport must also be taken into account.

Can be cut to container and pallet dimensions

The MAXI120L slot-in divider strip is supplied with an initial length of 1150 mm. It can be cut to the required internal dimension. This means that it is not limited to a specific container type but can be adapted to different pallet boxes, GLTs, crates, pallet collars and custom load carriers.

Before cutting, the actual usable internal dimensions should be measured. For pallet boxes and large load carriers, wall contours, reinforcing ribs, slopes, radii, access openings, flaps and existing fittings must be taken into account in addition to length and width. For pallets with plastic pallet collars, it must also be checked how the slot-in divider strips are positioned on the pallet surface and held in place to prevent unwanted shifting.

Suitable for Different Load Carriers

• GLTs and large load carriers
• Plastic pallet boxes
• Paloxes and bulk containers
• Rigid and collapsible large containers
• Plastic pallets with pallet collars
• Euro pallets with suitable plastic pallet collars
• Euro pallets with suitable wooden pallet collars
• Industrial crates and transport crates
• Returnable containers and reusable packaging
• Custom load carriers with a suitable internal space

The cut-to-size design is particularly advantageous when different load carrier sizes are used within the operation or when a specific compartment structure is required for a particular component.

PP/PE Recycling Mix

The lock-it© HD MAXI120L slot-in divider strip is made from a PP/PE recycling mix as standard. The material is suitable for numerous standard applications in storage, production, workshops, intralogistics and transport. The plastic construction is not sensitive to moisture, robust and suitable for recurring use in reusable containers.

The recycling mix provides an economical and resource-efficient solution for many industrial applications. Virgin material can be requested for specific projects. According to the product information, a minimum total weight of 500 kg must be taken into account for both virgin material and special colours.

Special colours can be useful when compartment systems, item groups, customers, production lines or process stages are to be visually identified. The specific material and colour specification should be agreed before ordering.

Use in Pallet Boxes, Paloxes and Large Load Carriers

Pallet boxes and Paloxes are frequently used for loose, heavy or bulky goods. For smaller technical components, however, the available interior often remains unstructured without a compartment grid. The MAXI120L slot-in divider strip enables a clearly structured internal division without the need to immediately design a fixed custom compartment grid for every application.

Typical Applications in Pallet Boxes and GLTs

• Stage series-production parts in fixed rows
• Separate different product variants within one container
• Sort turned and milled parts by dimensions
• Keep coated components separated from one another
• Arrange assembly components in a defined sequence
• Buffer semi-finished parts between processing steps
• Keep inspection parts and approved parts separate
• Collect returns, rework and conforming parts in separate areas
• Standardise reusable containers for internal plant transport

The 120 mm height combines greater lateral guidance while still allowing well-planned removal. For multi-layer packing concepts or particularly tall components, MAXI120L can be combined with interlayers or taller compartment divider variants, provided the resulting configuration is suitable for the application.

Plastic Pallets as a Base for Pallet Collars and the Compartment Divider & Separator 1150x120x10 mm – MAXI120L

A plastic pallet collar is always used in conjunction with a suitable pallet. Therefore, the pallet is functionally part of the overall system comprising the pallet, plastic pallet collar and compartment divider. The plastic pallet forms the load-bearing base, the plastic pallet collar limits the load unit laterally and the lock-it© HD MAXI120L slot-in divider strips subdivide the interior into defined compartments.

Suitable load carriers can be found in the product category Plastic Pallets for Storage, Transport and Pallet Collar Systems. For standardised Euro load units, 1200×800 mm plastic pallets in Euro pallet format are particularly suitable, provided that the load capacity, deck design and operating conditions are appropriate for the application.

In combination with a suitable plastic pallet collar or pallet frame, an open pallet can be extended into a structured transport, storage and staging system. The pallet collars can be made of plastic or wood. It is essential that the internal dimensions, pallet surface, frame construction, component weight and planned compartment division are coordinated with one another.

The cut-to-size MAXI120L slot-in divider strips can be arranged lengthwise and crosswise. This creates defined storage areas for turned parts, milled parts, shafts, fittings, cartons, trays or technical components. The combination is particularly suitable for reusable logistics, order picking, production supply and internal transport.

Benefits of Combining a Pallet, Pallet Collar and Compartment Divider

• Existing pallets can be used as modular load carriers
• Compartment sizes can be adapted to components and quantities
• Components remain more clearly organised within the pallet footprint
• Product variants and processing stages can be kept separate
• The load unit is suitable for storage, order picking and internal transport
• Pallet collars and slot-in divider strips can be integrated into reusable logistics cycles
• When products change, the compartment layout can be adapted or replaced

For applications in Euro format, suitable load carriers can be found in the Plastic Pallets category. Foldable and reusable frames can be found in the Plastic Pallet Collars and Pallet Frames category.

Use in Warehousing and Intralogistics

In storage and intralogistics, components must be clearly assigned, quickly located and moved safely between different process stations. The MAXI120L slot-in divider strip structures the interior of large load carriers and supports fixed item positioning.

Typical Areas of Application in Warehouse Logistics

• Series-production parts storage
• Spare parts storage
• Kanban and supermarket areas
• Order-picking stations
• Goods receiving and goods out
• Production supply
• Interim and buffer storage
• Quality assurance
• Shipping preparation
• Empty container and reusable packaging management

A structured load carrier saves search time and facilitates inspection. If identical compartments are used in several containers, item positions, quantities and removal sequences can be standardised.

Use in Production and Assembly

In production, components are often staged directly at machines, machining centres or assembly lines. Loose parts in a pallet box make it more difficult to maintain an overview and can lead to mix-ups. With a MAXI120L compartment division, components can be arranged according to work step, variant or assembly sequence.

Potential Applications in Production and Assembly

• Staging of assembly components
• Sorting by production step or processing status
• Separation of similar product variants
• Preparation of assembly kits and component sets
• Supply of machines and assembly lines
• Interim storage of semi-finished parts
• Organisation of inspection and approved parts
• Prototype construction and small-batch production
• Standardised staging in series production
• Return of empty reusable containers with reusable compartment layouts

For recurring processes, each load carrier can be configured in the same way. This facilitates familiarisation, reduces mix-ups and supports visually traceable process management.

Use for Turned Parts, Milled Parts and Metal Components

The MAXI120L slot-in divider strip is particularly suitable for applications in metalworking. Turned parts, milled parts, bushes, rings, flanges and fittings can be arranged in individual compartments or rows. The defined separation reduces direct mixing and facilitates removal for subsequent processing, inspection or assembly processes.

Uniform compartments can be created for round or rotationally symmetrical components. Mixed compartment sizes are possible for different diameters or variants. It is important to provide sufficient clearance for inserting and removing the components without creating unnecessarily large spaces for movement.

Typical Applications in Metalworking

• Sort turned parts by diameter or SKU
• Separate milled parts by processing stage
• Stage bushes, rings and flanges in fixed positions
• Keep conforming parts, inspection parts and rework physically separated
• Transport workpieces between machining centres
• Pre-pick finished parts for packaging and shipping
• Organise standard parts and fasteners in larger load carriers

Use for Coated, Painted and Powder-Coated Components

Components with sensitive surfaces require particularly careful separation. Painted, galvanised, coated or powder-coated parts can be damaged by direct contact. The MAXI120L slot-in divider strip creates defined compartment boundaries and reduces direct contact between adjacent components.

The plastic slot-in divider strip provides mechanical separation but does not replace soft protective packaging. Depending on the surface requirements, a combination with non-woven material, foam, protective films, plastic sheets or suitable interlayers may be appropriate. For visible parts and high-quality surfaces, the compartment geometry should be designed to take edges, corners and contact points into account.

Use for Shafts, Pins and Elongated Components

With a lengthwise aligned compartment structure, the MAXI120L slot-in divider strip can also be used to organise shafts, pins, bolts, profiles and other elongated components. Parallel slot-in divider strips form individual channels in which the components lie separately side by side.

For shafts or bars lying flat, the 120 mm height can provide lateral guidance. For heavy, rolling or tall parts, it must be checked whether additional securing measures, taller slot-in divider strips, support prisms, interlayers or another structural solution are required.

Possible Applications for Elongated Parts

• Store shafts and axles in parallel rows
• Separate pins and bolts by length or diameter
• Stage small profiles and bars in an organised manner
• Transport machined round parts between production stages
• Arrange series-production parts in defined quantities per compartment

Use in Workshops and Maintenance

Larger crates, pallet boxes or pallet-based containers are also used in workshops and maintenance for spare parts, operating equipment and repair components. The MAXI120L slot-in divider strip allows these load carriers to be structured more clearly.

Typical Workshop Applications

• Sort spare parts by system or machine
• Prepare repair and maintenance kits
• Separate fittings, flanges and fasteners
• Organise tool accessories and operating supplies
• Stage wear parts in a clearly organised manner
• Store dismantled parts and replacement parts separately
• Organise mobile material crates for maintenance work

A fixed compartment assignment helps to check stock levels more quickly and identify missing parts at an early stage. Particularly for recurring maintenance tasks, a standardised compartment structure can simplify preparation.

Use in Internal Transport and Reusable Logistics Cycles

During internal transport, loose components in pallet boxes or GLTs can shift and become mixed. With the MAXI120L compartment division, item groups remain better separated from one another. This facilitates transfer between storage, production, assembly, quality assurance and dispatch.

The robust plastic construction is suitable for recurring applications. Within closed reusable logistics cycles, load carriers can be used repeatedly with the same compartment structure. This is particularly practical when components regularly circulate between supplier, plant, processing station and customer.

For sensitive or heavy components, the compartment division should be combined with suitable lids, interlayers, padding materials or additional securing elements. The specific configuration depends on weight, centre of gravity, surface, transport route and handling.

Industries and Typical Areas of Application

The lock-it© HD MAXI120L slot-in divider strip can be used across a wide range of industries wherever technical components need to be staged in pallet boxes, plastic pallet collars or GLTs in an organised, separated and repeatable manner. Depending on the operation and application, the system is also referred to as a compartment divider, separator, compartment grid, slot-in divider strip, divider comb, subdivider, compartment insert or component separation system.

Typical Industries

• Automotive, vehicle manufacturing and automotive supply industry
• Mechanical engineering, plant engineering and special-purpose machinery
• Metalworking, turning, milling and machining
• Toolmaking, mould making and fixture construction
• Plastics processing and injection moulding
• Surface technology, painting, electroplating and powder coating
• Electrical engineering, electronics manufacturing and equipment manufacturing
• Assembly, production and contract packing operations
• Intralogistics, warehouse technology and logistics services
• Spare parts logistics, workshop and maintenance
• Technical trade and industrial distribution
• Packaging technology, reusable logistics and container management

Automotive and Vehicle Manufacturing

In the automotive industry and among suppliers, compartment dividers can be used for brackets, flanges, fittings, stamped parts, plastic components and pre-assembled assemblies. Identical compartment grids support repeatable container concepts for production supply, sequencing, quality assurance and internal plant transport.

Mechanical Engineering, Metalworking and Machining

Turned parts, milled parts, bushes, rings, shafts and machined workpieces can be separated by SKU, dimension or processing status. The robust slot-in divider strip is suitable for pallet boxes and large load carriers in which smaller metal parts would otherwise be loosely mixed.

Surface Technology, Painting and Powder Coating

For painted, galvanised or powder-coated components, a separator reduces direct contact between adjacent parts. For high-quality visible surfaces, the compartment grid can be combined with foam, non-woven material or additional protective layers.

Plastics Processing, Electrical Engineering and Equipment Manufacturing

Injection-moulded parts, housings, connectors, assemblies and technical components can be staged in defined compartments. This facilitates variant management, kit preparation and the supply of assembly workstations.

Intralogistics, Reusable Transport Cycles and Spare Parts Logistics

In storage and reusable logistics processes, a standardised compartment division ensures clear item positions. Pallet boxes, GLTs or pallets with plastic pallet collars can be prepared for recurring cycles between supplier, production, assembly, service and customer.

MAXI120L Compared with Other MAXI Variants

MAXI120L is the 1150 mm version of the 120 mm high MAXI Standard line. When selecting the appropriate MAXI variant, the key factors are component height, component weight, required lateral guidance, usable internal container dimensions, compartment size and accessibility during removal.

MAXI Standard line: MAXI55 and MAXI120

MAXI55 and MAXI120 have a 10 mm material thickness and a 28 mm grid. Both heights are available in lengths of 750, 950 and 1150 mm. The three lengths within each height can be combined, allowing compartments and nests of different sizes to be created within a GLT, pallet box or pallet collar.

MAXI55 is particularly suitable for lower compartment structures with good accessibility. MAXI120 provides greater lateral guidance for taller components while using the same grid and material thickness.

MAXI Heavy line: MAXI180 and MAXI200

MAXI180 and MAXI200 have a 15 mm material thickness and a 37 mm grid. Both heights are also available in lengths of 750, 950 and 1150 mm and can be combined within the same height. They are designed for taller or heavier components where taller divider walls and more robust lateral guidance are required.

The taller MAXI180 and MAXI200 slot-in divider strips use a greater material thickness and a wider grid because taller divider walls must withstand a greater overturning moment under lateral loads.

The selection of the appropriate variant depends on

• Component height and component geometry
• Component weight
• Required lateral guidance
• Container height and usable internal dimensions
• Number, shape and size of compartments or nests
• Transport route and handling
• Surface sensitivity
• Stacking and reusable logistics concept
• Manual or automated use
• Required accessibility during removal

750 mm, 950 mm or 1150 mm Initial Length?

Each MAXI height is available in three initial lengths: 750 mm (S), 950 mm (M) and 1150 mm (L). These lengths are not merely alternative individual sizes; together they form a variable slot-in divider system. Within the same MAXI height, S, M and L strips can be combined lengthwise and crosswise to create uniform or mixed compartments, nests and partial sections in GLTs, pallet boxes, pallet collars and other large containers.

MAXI120L is the longest standard length within the 120 mm height range. The 1150 mm initial length is particularly suitable for large internal dimensions, long cut lengths and long continuous divider walls. For required cut lengths of up to 750 mm or up to 950 mm, MAXI120S or MAXI120M respectively can reduce offcuts. Where up to 1150 mm of continuous strip length is required, MAXI120L provides the longest standard initial length. The decisive factor is always the actual usable internal dimensions of the load carrier.

For example, within the MAXI120 range, MAXI120S, MAXI120M and MAXI120L can be used together in the same compartment layout. The same principle applies to MAXI55, MAXI180 and MAXI200. The standard lengths make planning particularly straightforward for pallets and pallet collars; in addition, each strip can be cut to the actual required internal dimensions.

The usable internal dimensions of the load carrier are decisive. When planning the compartment layout, wall contours, ribs, slopes, radii, flaps, pallet surfaces, access space and the required compartment geometry should be taken into account. Choosing the most suitable initial length reduces unnecessary offcuts and makes it easier to build the compartment grid.

An overview of available heights and lengths can be found in the category MAXI – lock-it© Compartment Dividers for GLTs and Pallet Boxes.

MINI System or MAXI System?

The MINI system is designed for AKL containers, KLTs, Euro containers, standard containers, drawers and smaller to medium-sized components. It uses a material thickness of 5 mm and a 20 mm grid. This makes it particularly suitable for fine compartment divisions and compact containers.

The MAXI system is designed for GLTs, pallet boxes, Paloxes, pallet collars, large load carriers and larger compartment structures. The slot-in divider strips have a more robust design and are available in different heights. With a thickness of 10 mm and a height of 120 mm, MAXI120L provides a robust divider wall with greater lateral guidance while still allowing well-planned removal.

In Brief

• MINI system: for automated small-parts warehouses (AKL), KLT containers, Euro containers, small parts and fine compartment layouts.
• MAXI system: for GLTs, pallet boxes, pallet collars, larger load carriers and robust compartment structures.

For smaller containers and finer compartment divisions, suitable variants can be found in the category MINI – lock-it© Compartment Dividers.

Combination with Plastic Pallets, Euro Pallets and Plastic Pallet Collars

Plastic pallets, Euro pallets and matching plastic pallet collars, together with the slot-in divider strips, form a modular load unit. The MAXI120L slot-in divider strip can be combined as an internal compartment division with a suitable pallet and matching plastic pallet collar. The pallet forms the load-bearing base, the plastic pallet collar limits the load unit laterally and the compartment dividers or separators structure the usable interior. In this way, standardised components create an adaptable load carrier for storage, order picking, production supply and internal transport.

For Euro load units, for example, a 1200×800 mm plastic pallet can be combined with a 1200×800 mm plastic pallet collar. Whether these specific versions are suitable for the load weight, transport route and stacking concept must be checked against the respective technical data and the complete load unit.

Further Internal Product Areas

• Plastic compartment grids, compartment dividers and separators for additional partition systems and customised compartment solutions
• MAXI – lock-it© Compartment Dividers for other heights, lengths and robust large-container applications
• MINI – lock-it© Compartment Dividers for KLT containers, Euro containers and finer compartment layouts
• Plastic pallets in Euro, industrial, half-pallet and custom formats
• Plastic pallet collars as collapsible side walls for pallet-based systems

Planning a Suitable Compartment Division

To ensure that the MAXI120L slot-in divider strip can be used optimally, several technical points should be clarified before ordering and cutting. The more precisely the container, component and process are known, the better the appropriate compartment structure can be planned.

Important information for your inquiry

• Which load carrier is being used?
• Is it a GLT, pallet box, Palox, crate or pallet with a pallet collar?
• What are the usable internal dimensions of the container?
• Are there ribs, slopes, flaps or other internal contours?
• How large and how heavy are the components?
• What geometry do the components have?
• Are the surfaces sensitive, painted, coated or powder-coated?
• How Many Compartments Are Required?
• Should All Compartments Be the Same Size?
• How are the components to be inserted and removed?
• Are the components arranged flat, upright or lengthwise?
• Is the load carrier only stored or also transported?
• Are containers or load units stacked?
• Is a lid or an interlayer planned?
• Is colour coding or a special colour required?
• Is Virgin Material Required?
• Are there any cleaning or hygiene requirements?
• Will the System Be Used Manually or Automatically?
• What is the planned quantity?

For simple applications, a standardised compartment division is often sufficient. For heavy, sensitive or geometrically complex components, individual planning with additional securing, padding or a different compartment divider height may be appropriate.

When Is the Compartment Divider & Separator 1150x120x10 mm the Right Choice?

The lock-it© HD MAXI120L slot-in divider strip is particularly suitable when a robust, 120 mm high and flexibly adaptable division is required for larger load carriers. It is well suited to medium-height to taller components that need to be clearly separated in pallet boxes, GLTs, Paloxes, crates or pallets with pallet collars.

The Compartment Divider & Separator 1150x120x10 mm – MAXI120L is particularly suitable when

• a 120 mm compartment wall with greater lateral guidance is required,
• a robust 10 mm slot-in divider strip is required,
• a 28 mm grid is suitable for compartment planning,
• GLTs, pallet boxes, Paloxes or plastic pallet collars are used,
• medium-height to taller technical components need to be separated,
• turned parts, milled parts, shafts or fittings need to be organised,
• coated or powder-coated components need to be separated from one another,
• an initial length of 1150 mm is suitable for the planned installation direction,
• MAXI120S and MAXI120M are to be added or combined within the same 120 mm compartment layout,
• the compartment division needs to be cut to an individual internal dimension,
• uniform or mixed compartment sizes are required,
• multiple load carriers need to be equipped identically,
• organisation, quick removal and visual inspection are important,
• a reusable solution for reusable logistics processes is required.

If a lower compartment wall with particularly good accessibility is sufficient, MAXI55L should be considered with the same 1150 mm initial length. For particularly tall or heavier components that require greater lateral guidance and a more robust divider wall, MAXI180L or MAXI200L from the MAXI Heavy line should be considered. For smaller containers and finer compartment layouts, the MINI system is often more suitable.

Further Technical Information on Load Securing

• VDI – VDI 2700 Load Securing on Road Vehicles
• BG Verkehr – Load Distribution and Load Securing
• BG Verkehr – Loading and Securing
• DGUV Information 208-048 – Securing Palletised Load Units
• DGUV Regulation 70 – Vehicles
• Section 22 StVO – Loads

The linked specialist information is provided for general guidance. The specific load securing required must be assessed for the respective load, the complete load unit, the vehicle used and the intended transport route.

Enquiries and Advice

If you would like to equip GLTs, pallet boxes, Paloxes, crates or pallets with pallet collars with lock-it© slot-in divider strips, ideally send us details of the load carrier, usable internal dimensions, required compartment division, component size, component weight, surface, quantity, colour, material requirements and application.

On this basis, it can be assessed whether the MAXI120L slot-in divider strip is suitable or whether a different length, height or customised compartment solution would be better suited to your application.

FAQ – Frequently Asked Questions About the MAXI120L Slot-In Divider Strip

What Is a Compartment Divider or Separator?

A compartment divider or separator is a separating element used to divide a container or load carrier into individual compartments. With MAXI120L, several cut-to-size slot-in divider strips are combined lengthwise and crosswise to create a variable compartment grid for components.

How Can I Subdivide a Pallet Box?

First, the usable internal dimensions and the component dimensions are determined. The MAXI120L slot-in divider strips are then cut to size and interlocked via the 28 mm grid to create compartments running lengthwise and crosswise. Ribs, slopes, flaps and the required access space must be taken into account during planning.

What Do the Dimensions 1150x120x10 mm Mean?

1150 mm refers to the initial length of the slot-in divider strip, 120 mm to the height of the divider wall and 10 mm to the material thickness. The strip can be cut to fit a shorter internal dimension.

Is MAXI120L a Plastic Compartment Divider, a Separator, a Compartment Grid or a Slot-In Divider Strip?

The individual MAXI120L strip is a plastic slot-in divider strip and can be referred to as a compartment divider or separator. Several cut-to-size strips interlocked together form the actual compartment grid, divider comb or compartment division within the container.

For Which Containers and Crates Are the MAXI120L Separator Slot-In Divider Strips Suitable?

The slot-in divider strips are particularly suitable for GLTs, pallet boxes, Paloxes, large load carriers, industrial crates, transport crates and pallets with a suitable pallet collar. The decisive factors are the actual usable internal dimensions, the internal contour as well as the weight, geometry and removal direction of the components.

What Role Does Plastic Play in a Compartment Divider or Separator?

Plastic describes the material and complements the actual product search for compartment dividers, separators, compartment grids or slot-in divider strips. The PP/PE version is not sensitive to moisture, robust, can be cut to size and is suitable for recurring applications in reusable containers. Whether it is suitable for specific temperature, hygiene, ESD or chemical requirements must be assessed for the application.

What Is the Compartment Divider & Separator 1150x120x10 mm Used For?

The compartment divider & separator is used for the flexible subdivision of GLTs, pallet boxes, Paloxes, large load carriers, crates and pallets with pallet collars. It helps to store, stage and internally transport technical components, turned parts, milled parts, shafts, fittings and series-production parts in an organised manner.

What Does lock-it© HD MAXI120L Mean?

MAXI120L is a slot-in divider strip variant within the robust lock-it© HD MAXI system. The strip is 1150 mm long, 120 mm high and 10 mm thick and features a 28 mm grid.

What is the lock-it© HD MAXI system?

The lock-it© HD MAXI system is the robust slot-in divider system within the lock-it© range of compartment dividers and separators for GLTs, pallet boxes, Paloxes, pallet collars and other large containers. Multiple strips are interlocked lengthwise and crosswise to create modular compartment grids, compartments or nests for technical components. Each height is available in lengths of 750, 950 and 1150 mm; the three lengths within the same height can be combined with one another and can also be cut to the required size.

Which MAXI lengths can be combined with one another?

Within each MAXI height, the lengths S = 750 mm, M = 950 mm and L = 1150 mm can be combined with one another. For MAXI120, MAXI120S, MAXI120M and MAXI120L can therefore be used together; the same applies to MAXI55, MAXI180 and MAXI200. This allows variable compartment sizes, nests and mixed compartment grids to be created in large load carriers.

Why do MAXI180 and MAXI200 use a different grid than MAXI55 and MAXI120?

MAXI180 and MAXI200 have a more robust design with a 15 mm material thickness and a 37 mm grid because taller divider walls must withstand a greater overturning moment under lateral loads. MAXI55 and MAXI120 use a 10 mm material thickness and a 28 mm grid, allowing finer compartment planning with low to medium divider wall heights.

Which MAXI line is suitable for my component?

MAXI55 and MAXI120 are suitable for low to medium-height components where finer compartment planning and good accessibility are important. MAXI180 and MAXI200 are designed for taller or heavier components that require greater lateral guidance and more robust divider walls. The usable internal container dimensions, component geometry, weight, removal direction and transport loads must also be taken into account.

What Is the SKU of the MAXI120L Slot-In Divider Strip?

The SKU for the 1150x120x10 mm version is 40016.

For Which Containers Is the MAXI120L Slot-In Divider Strip Suitable?

It is particularly suitable for GLTs, pallet boxes, Paloxes, large load carriers, transport crates and pallet-based systems with suitable plastic pallet collars. Depending on the internal dimensions and application, it can also be used in other containers.

Can MAXI120L Be Used on Plastic Pallets?

Yes, the slot-in divider strip can be used on plastic pallets in a suitably planned system, for example in combination with a plastic pallet collar. The decisive factors are the pallet surface, internal dimensions, component weight and secure positioning of the compartment division.

Can MAXI120L Be Used on Euro Pallets with Wooden Pallet Collars?

Yes, it can be used on Euro pallets with suitable wooden pallet collars if the internal dimensions and the planned compartment structure are compatible. The slot-in divider strips must be cut to size for the respective configuration and positioned appropriately for the application.

Can the Slot-In Divider Strip Be Cut to Size?

Yes, the 1150 mm long slot-in divider strip can be cut to the required internal dimension. This allows individual compartment grids and compartment sizes to be created for different load carriers.

What Grid Does the MAXI120L Slot-In Divider Strip Have?

The MAXI120L slot-in divider strip has a 28 mm grid. This grid enables multiple slot-in divider strips to be combined modularly and allows repeatable compartment spacing.

Why Does MAXI120L Use a 28 mm Grid?

The 28 mm grid enables a relatively fine compartment division within the robust MAXI system. It is particularly suitable for the low MAXI variants with heights of 55 mm and 120 mm respectively. Higher MAXI variants with heights of 180 mm and 200 mm use a 37 mm grid.

What Material Is the Slot-In Divider Strip Made From?

The standard version is made from a PP/PE recycling mix. Virgin material can be considered on request from a minimum total weight of 500 kg.

What Colour Is the Slot-In Divider Strip?

The standard colour is black. Special colours are available on request from a minimum total weight of 500 kg.

How High and How Thick Is MAXI120L?

The slot-in divider strip is 120 mm high and 10 mm thick. This combines a taller divider wall with greater lateral guidance and the robust material construction of the MAXI Standard line.

For Which Components Is MAXI120L Particularly Suitable?

MAXI120L is particularly suitable for medium-height to taller technical components, turned parts, milled parts, bushes, rings, flanges, fittings, shafts, pins, plastic parts as well as coated or powder-coated components.

Is MAXI120L Suitable for Sensitive Surfaces?

The slot-in divider strip mechanically separates components from one another and can thereby reduce direct contact. For particularly sensitive, painted or coated surfaces, additional protective materials such as non-woven material, foam or interlayers should be considered.

What Is the Difference Between MAXI120L and MAXI55L?

MAXI120L has a height of 120 mm and, with the same 1150 mm initial length, provides greater lateral guidance for medium-height to taller components. MAXI55L has a height of 55 mm and is suitable for lower compartment structures with particularly good accessibility. Both variants belong to the MAXI Standard line and use a 10 mm material thickness and a 28 mm grid.

When Should I Choose MAXI180 or MAXI200?

For taller or heavier components, the more robust variants of the MAXI Heavy line should be considered. MAXI180L and MAXI200L are available with the same 1150 mm initial length. They have a 15 mm material thickness and a 37 mm grid and provide taller and more robust divider walls for greater lateral guidance.

What Is the Difference Between MINI and MAXI?

MINI is designed for AKL, KLTs, Euro containers, drawers and finer small-parts compartment divisions. MAXI is suitable for GLTs, pallet boxes, Paloxes, plastic pallet collars and larger or more robust compartment structures.

Can the Slot-In Divider Strip Be Reused?

Yes, the plastic slot-in divider strip is suitable for recurring applications and can be used in reusable containers or closed-loop systems.

Is the Slot-In Divider Strip Suitable for Series Applications?

Yes, MAXI120L is suitable both for individual container solutions and for recurring applications in storage, production, assembly, order picking and intralogistics. Identical compartment layouts can be reproduced across multiple load carriers.

Does the Compartment Divider Replace Complete Load Securing?

No. The slot-in divider strip structures and separates components within the load carrier. Depending on weight, centre of gravity, transport route and load unit, additional measures such as lids, interlayers, strapping, anti-slip materials, padding or lashing equipment may be required.

Can the Compartment Divider Reduce Free Space in a Load Unit?

Yes, a suitably designed compartment division can reduce free movement between individual components within the container. However, whether this results in adequate positive-fit securing must be assessed for the complete load unit and the intended transport.

Which Official Information on Load Securing Is Helpful?

The following guidance refers to German law and German institutions. Orientation is provided, among other things, by Section 22 of the German Road Traffic Regulations (StVO), the VDI 2700 series of guidelines, the BG Verkehr guidance on load distribution and load securing, and DGUV Information 208-048 on securing palletised load units.

Can the Compartment Divider & Separator 1150x120x10 mm – MAXI120L Be Combined with Plastic Pallets and Pallet Collars?

Yes. In a suitably planned system, the pallet forms the load-bearing base, the pallet collar provides the lateral boundary and MAXI120L forms the internal compartment division. Load capacity, internal dimensions, pallet surface, compartment positioning and securing of the entire load unit must be compatible.

Can Interlayers or Foam Be Used in Addition?

Yes. Plastic interlayers, non-woven material, foam or other suitable protective materials can separate layers, cushion contact surfaces and provide additional protection for sensitive surfaces.