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MINI – lock-it© Dividers, Separators and Divider Strips for Small Parts

The MINI – lock-it© dividers and separators are a flexible solution for the structured subdivision of AKL containers, KLT containers, Euro containers, standard containers, storage boxes, workshop boxes, vertical carousel drawers and transport boxes. The modular divider strips allow container interiors to be divided into individual compartments so that small parts and technical components can be stored clearly, assigned unambiguously and provided separately.

The divider strips are particularly suitable for the organised separation of small parts, screws, nuts, bolts, seals, turned parts, milled parts, plastic parts, electronic components, spare parts, assembly items and other technical components. The defined compartment layout reduces the mixing of different items and supports clear material provision in storage, workshops, production and assembly.

The combination of a length of 1150 mm, a thickness of 5 mm and a precise 20 mm grid allows the dividers to be cut individually to the respective container dimensions and combined in a modular manner. This creates custom-sized compartment inserts, partitions, divider combs and separators for different container sizes, compartment layouts and applications.

The MINI series is part of the lock-it© system for plastic compartment inserts and dividers. For automated storage and conveyor processes, Plastic Union also offers suitable Euro containers and AKL containers for conveyor systems.

How Does the MINI Slot-Together System Work?

The MINI system consists of cut-to-size plastic divider strips with regularly spaced slots. When assembled, the strips engage with one another at the specified grid positions. This creates a stable, right-angled compartment insert with individual receptacle areas for the parts to be stored or transported.

The divider strips can be arranged lengthwise and crosswise within the container. Depending on the required compartment layout, several parallel partitions, uniformly sized cells or receptacle areas of different dimensions can be created. This allows the compartment layout to be adapted specifically to the dimensions and number of components.

The system is suitable both for fully subdivided containers and for partial areas in which only specific items need to be separated from one another. The slot-together connections enable a modular design without requiring a completely custom moulded part for every new compartment layout.

Flexible Compartment Layout with a Precise 20 mm Grid

The 20 mm grid of the MINI divider strips enables a fine and repeatable compartment layout. Depending on the component size, small, wide, elongated or mixed compartments can be created. This makes targeted use of the available interior space in AKL containers, KLT containers, Euro containers and standard containers.

The teeth or slots of the divider strips engage with one another within the grid and enable a modular arrangement lengthwise and crosswise inside the container. This allows individual compartment layouts to be created for small parts, spare parts, assembly kits, technical components or pre-picked assemblies.

The uniform grid also simplifies the planning of recurring compartment sizes. If several containers are required for the same item or process, the intended layout can be reproduced accordingly. This supports standardised processes in storage, material provision, order picking and assembly.

Cut to Size for Different Internal Container Dimensions

MINI divider strips are supplied in an initial length of 1150 mm and can be cut to the required internal container dimensions. This means they can be used not only in standardised KLT and Euro containers, but also adapted to standard containers, storage boxes, drawers and other container shapes.

The actual internal dimensions of the container are decisive for the design. In addition to length and width, the container contours, hand openings, reinforcing ribs, sloping side walls and usable internal heights should also be taken into account. This allows the compartment layout to be positioned correctly within the intended container.

MINI Dividers for AKL Containers, KLT Containers and Euro Containers

Dividers for AKL Containers and Automated Storage Processes

In AKL containers, MINI dividers can be used to separate different small parts from one another within a container and assign them to defined storage locations. The subdivision supports clear inventory management and structured provision for automated or semi-automated storage, conveyor and order-picking processes.

For applications involving conveyor systems, the compartment layout must be adapted to the container used, the components and the process. The divider strips are positioned inside the container and structure its usable interior space, while the container itself must meet the requirements of the respective conveyor and storage system.

KLT Partitions for Production and Intralogistics

Small load carriers are frequently used in production and intralogistics for small parts, semi-finished products, assembly components and spare parts. MINI dividers can divide the interior of a KLT container into individual receptacle areas so that different items are not loosely mixed inside the container.

The organised arrangement makes it easier to identify, remove and assign the parts. This is particularly helpful for recurring assembly processes, Kanban processes, order picking, production supply and internal transport.

Compartment Inserts for Euro Containers and Standard Containers

Euro containers and standard containers can be equipped with the MINI system for various sorting and storage tasks. The compartment layout is adapted to the internal dimensions of the respective container and can consist of uniformly sized cells or compartments of different widths and lengths.

This makes the divider strips suitable for items with different dimensions, sorted spare-part inventories, assembly kits and the separate provision of several components within a single container.

Partitions for Vertical Carousel Drawers and Storage Boxes

Drawers in storage lifts or vertical carousel systems, as well as workshop and storage boxes, can also be structured using MINI dividers. The cut-to-size divider strips separate individual storage positions and support the fixed allocation of stored items.

A suitable MINI height can be selected depending on the available drawer height and component size. Low divider strips are suitable for flat small parts, while higher versions provide greater lateral guidance for larger components.

Which Components Can Be Sorted with MINI Dividers?

The MINI system is designed for small to medium-sized components that need to be separated and arranged clearly within containers, boxes or drawers. Typical examples include:

• screws, nuts, washers and bolts
• seals, O-rings and connecting elements
• turned parts and milled parts
• plastic parts and injection-moulded parts
• electronic components and electromechanical components
• spare and wear parts
• assembly components and pre-picked parts
• fittings, clamps and fastening elements
• small tools and operating equipment
• technical components with different dimensions

The specific suitability depends on the dimensions, weight, geometry and surface requirements of the components. The required removal direction, grip access and lateral guidance should also be considered when planning the compartments.

Structured Storage and Secure Component Separation

Separating Items from One Another

By subdividing the container interior, each item group or component is assigned a defined receptacle area. This reduces the direct mixing of different components. Particularly with similar-looking parts, variants or different dimensions, this makes clear allocation easier.

Clear Material Provision

A clearly structured compartment layout supports the organised provision of parts at workstations, assembly lines and order-picking areas. Employees can identify required components more quickly and remove them specifically from the intended compartment.

Keeping Components Separate During Transport

Inside the container, the dividers separate individual components or item groups from one another. This can reduce direct contact, movement and mixing during internal transport. The actual transport securing must always be adapted to the component, fill level, container and transport route.

Standardising Recurring Processes

Defined compartment positions can support recurring storage, assembly and order-picking processes. If the same layout is used in several containers, item positions and material sequences can be designed consistently.

Typical Applications for MINI Dividers

• structuring AKL containers for small parts
• subdividing KLT containers
• structuring Euro containers and standard containers
• subdividing vertical carousel drawers and storage lift drawers
• sorting and separately storing small parts
• separating screws, nuts, bolts and seals
• providing turned parts, milled parts and plastic parts in an organised manner
• separating electronic components from one another
• storing spare parts and assembly components clearly
• organising workshop boxes and storage boxes
• separating components from one another during internal transport
• creating assembly kits and order-picking containers
• providing material for production and assembly workstations
• assigning different item variants within one container

Advantages of lock-it© MINI Divider Strips

• can be cut to individual container dimensions
• modular slot-together design and flexible combination
• 5 mm thick plastic design
• 20 mm grid for precise compartment sizes
• initial length of 1150 mm for individual adaptation
• suitable for AKL containers, KLT containers, Euro containers, standard containers, drawers and boxes
• uniformly sized or differently dimensioned compartments can be created
• improves organisation, clarity and component separation
• reduces the mixing of different items
• supports storage organisation, assembly supply and order picking
• suitable for storage, workshops, production, assembly and transport
• can be used for recurring and standardised compartment layouts

MINI Dividers in Different Heights

The MINI series is available in different heights. This allows the appropriate divider strip to be selected according to the component height, container height and required lateral guidance. Low versions are suitable for flat small parts, while higher versions provide greater guidance and separation for larger or taller components.

Typical versions include MINI40, MINI50, MINI70, MINI80, MINI90, MINI100, MINI120, MINI150 and MINI180. All versions are based on the MINI system with a thickness of 5 mm and a 20 mm grid.

Which Height Is Suitable for the Application?

The appropriate height is not determined solely by the height of the container. The dimensions, weight and position of the components to be inserted, as well as the required lateral guidance, are also decisive.

• Low MINI versions are suitable for flat small parts and clear partitions with good accessibility.
• Medium-height MINI versions can be used for many typical assembly, spare-part and storage applications.
• Higher MINI versions provide greater lateral separation for taller or vertically arranged components.

The divider strip should not make it unnecessarily difficult to remove the parts. At the same time, it must be high enough to support the required separation and guidance within the container.

Planning Individual Compartment Layouts

To create a suitable compartment layout, the usable internal dimensions of the container and the dimensions of the parts to be inserted are required first. It can then be determined how many compartments are needed and whether they should be uniformly or differently dimensioned.

The following information is particularly helpful for planning:

• container type and container designation
• usable internal length, internal width and internal height
• dimensions and geometry of the components
• component weight and number of parts per container
• required number and arrangement of compartments
• required lateral guidance
• required accessibility and removal direction
• use in storage, workshops, production or assembly
• manual, semi-automated or automated handling
• requirements for internal transport
• required number of identical compartment layouts

On this basis, it can be determined which MINI height is suitable for the respective application and how the divider strips should be cut and combined.

MINI or MAXI – Which lock-it© System Is Suitable?

MINI dividers and separators are particularly suitable for companies that want to store small parts and technical components clearly, transport them separately and provide them reliably within AKL containers, KLT containers, Euro containers, standard containers, drawers or smaller boxes.

They are frequently used in intralogistics, workshop organisation, production, assembly, order picking, spare-parts logistics and internal transport. The fine 20 mm grid supports compact and precise compartment layouts for small to medium-sized components.

If larger components, GLT containers, pallet boxes, large load carriers or pallet collars need to be subdivided, the MAXI – lock-it© system for large load carriers is the more suitable solution. For KLT containers, Euro containers, AKL containers and small to medium-sized components, the MINI system is the flexible and economical choice.

Frequently Asked Questions About MINI Dividers and Separators

What Are MINI Dividers?

MINI dividers are cut-to-size plastic divider strips that are slotted together to form compartment inserts and container partitions. They divide the interior of a container, box or drawer into individual receptacle areas for small parts and technical components.

For Which Containers Is the MINI System Suitable?

The MINI system can be used for AKL containers, KLT containers, Euro containers, standard containers, storage boxes, workshop boxes, transport boxes and suitable vertical carousel or storage lift drawers, among other applications. The usable internal dimensions and the requirements of the respective application are decisive.

How Are the MINI Divider Strips Adapted?

The divider strips have an initial length of 1150 mm and are cut to the required internal dimensions. The longitudinal and transverse strips are then slotted together using the 20 mm grid until the required compartment layout is created.

Can Compartments of Different Sizes Be Created?

Yes. By freely combining the cut longitudinal and transverse strips, small, wide, elongated and differently dimensioned compartments can be arranged within a compartment insert.

Which MINI Heights Are Available?

Typical versions include MINI40, MINI50, MINI70, MINI80, MINI90, MINI100, MINI120, MINI150 and MINI180. The suitable height is selected based on the container height, component height, component weight and required lateral guidance.

Are MINI Dividers Suitable for Order Picking?

The clearly separated compartment positions can support the organised allocation and removal of items in order-picking processes. They are suitable, for example, for assembly kits, spare parts and recurring material combinations.

When Should the MAXI System Be Selected?

The MAXI system is intended for larger components and larger load carriers such as GLT containers, pallet boxes and pallet collars. For small parts in KLT containers, Euro containers and comparable containers, the finer MINI system is generally suitable.

Request Custom MINI Dividers and Separators

For a suitable compartment layout, the container type, internal dimensions, required compartment arrangement, component size, component weight and application should be known. On this basis, it can be determined which MINI height is best suited to your application.

Where possible, please send us the container designation, usable internal dimensions, a sketch of the required compartment layout and details of the components to be inserted. This enables a suitable partition to be planned for storage, material provision, assembly, order picking or internal transport.