Plastic Pallet Collar 800 x 800 mm with 4 Hinges for Square Pallets – Article 20060
The plastic pallet collar 800 x 800 mm with 4 hinges is a foldable and reusable solution for extending square plastic pallets. With its compact footprint, article 20060 is particularly suitable for storage, order picking, production supply and the transport of goods that need to be presented securely and in an organised manner on a square pallet.
On a suitable 800 x 800 mm square pallet, the Plastic Pallet Collar 800 x 800 mm with 4 Hinges for Square Pallets – Article 20060 forms stable side walls around the loading area. This allows cartons, packages, containers, components, rolled goods and other compact items to be arranged clearly within the pallet footprint. The side enclosure helps keep goods securely organised on the pallet during internal handling and allows the load unit to be adapted to changing quantities of goods.
After unloading, the plastic pallet collar can be folded using its four hinges. When empty, it therefore requires considerably less space than a rigid container or a permanently erected frame. This space-saving design is particularly suitable for reusable packaging and recurring logistics cycles.
Technical details
| Item number | 20060 |
|---|---|
| Base dimensions | 800 x 800 mm |
| Version | Plastic pallet collar for square pallets |
| Number of hinges | 4 |
| Function | Foldable |
| Colour | Black |
| Suitable pallet format | 800 x 800 mm square pallets |
| Typical use | Storage, picking, internal transport and reusable logistics |
Foldable Pallet Collar for 800 x 800 mm Square Pallets
Article 20060 was designed for pallets with a square footprint of 800 x 800 mm. The compact format is suitable for applications where the loading area of a conventional Euro pallet is not required or where the dimensions of the goods call for a square support surface.
The pallet collar is placed on a compatible square pallet, adding stable side walls. This converts an open load carrier into a flexible storage and transport unit. Depending on the goods, the unit load can also be supplemented with layer pads, internal packaging, covers or other suitable securing equipment.
The four integrated hinges allow the unloaded frame to be folded. There is no need to dismantle the individual side panels. This simplifies handling in the warehouse and reduces the space required when the frame is not in use or is returned to the starting point of a reusable logistics cycle.
Advantages of the Square Pallet Format
The 800 x 800 mm dimensions provide a compact and uniform footprint. This design is particularly suitable for goods whose dimensions or centre of gravity are not ideally suited to a rectangular Euro pallet. These may include drums, rolls, spools, containers, packaged goods, compact components or packaging units arranged in a square configuration.
Square pallets can also be used in production and warehouse areas where limited floor space needs to be used efficiently. The pallet collar helps to contain the available pallet area at the sides and organise different types of goods within a standardised unit load.
Suitable 800 x 800 mm plastic pallets are available for a range of industrial applications. When configuring the complete system, the pallet, pallet collar, goods, load and material handling equipment must be compatible with one another.
Space-Saving Storage and Cost-Effective Return Transport
A key advantage of the 800 x 800 mm plastic pallet collar with 4 hinges is its foldable design. Rigid containers and permanently erected packaging solutions occupy their full volume even when empty. Article 20060, by contrast, can be folded after unloading and stored more compactly.
This provides more space in empty packaging areas, interim storage and staging zones for loaded pallets, raw materials or production materials. Folded frames can also be collected, sorted and prepared for the next circulation cycle in a more space-efficient manner.
The volume advantage is particularly relevant for return transport. If empty frames are regularly returned by customers, retail outlets, production plants or logistics centres, the foldable design can help make more efficient use of the available loading space.
The actual cost-effectiveness depends on the circulation frequency, transport distance, number of frames in use and organisation of the reusable system. The more frequently the pallet collars circulate between multiple locations, the greater the potential impact of compact empty packaging logistics.
Robust Plastic Construction for Reusable Applications
The pallet collar features a dimensionally stable plastic construction and is intended for repeated use in storage, production and transport processes. Unlike conventional wooden pallet collars, it does not produce wood splinters or protruding nails and is not subject to moisture-related changes in the base material.
The plastic surfaces are moisture-resistant and comparatively easy to clean. This is particularly advantageous in reusable processes where load carriers are regularly inspected, cleaned and returned to use.
However, ease of cleaning does not constitute automatic approval for direct food contact, cleanrooms or specific hygiene classes. Companies in regulated industries must assess the product’s suitability against their specific cleaning, quality and safety requirements.
The achievable service life depends on factors including the load, handling, frequency of folding, storage and maintenance of the hinges. Regular visual inspections help ensure that damaged frames are removed from circulation in good time.
Secure and Organised Goods Staging on Square Pallets
The plastic pallet collar forms a side enclosure around the goods. This allows cartons, containers, components and loosely packaged goods to be arranged more clearly within the pallet area. At the same time, it reduces the risk of individual items slipping directly beyond the edge of the pallet during internal handling.
The frame forms part of the unit load but does not automatically replace all load-securing measures. The weight, shape, centre of gravity, packaging and sensitivity of the goods must be considered, along with the forces generated during acceleration, braking, cornering, lifting and lowering.
Additional securing measures are often required for drums, rolls, coils, cable drums or other round goods. These may include form-fit inserts, storage prisms, anti-slip materials, layer pads, strapping, nets or suitable covers.
Guidance on the design and securing of palletised unit loads is provided in the DGUV information on securing palletised unit loads. For transport on road vehicles, the VDI 2700 series of guidelines on load securing also provides technical guidance.
Further practical information is provided by BG Verkehr on load distribution and load securing, and by BGHM on load securing.
Industry-Specific Applications
Metalworking, Steel Distribution and Coil Logistics
Compact and heavy goods such as coils, metal rolls, wire spools, profiles or machine parts are frequently handled in metalworking applications. The square 800 x 800 mm format provides a compact footprint, while the pallet collar can contain the unit load at the sides.
Round or rollable metal products must also be secured against rolling, slipping and tipping. The pallet collar can form part of a complete packaging and securing concept, but it does not replace product-specific supports or restraints.
Drum and Packaged Goods Logistics
Square pallets in the 800 x 800 mm format are used for drums, cable drums and compact packaged goods, among other applications. Plastic pallet collar 20060 can provide additional lateral containment and help organise the unit load more clearly.
For liquid, chemical or hazardous substances, the applicable legal and operational requirements must be taken into account. These may include suitable containment systems, dangerous goods packaging and additional securing equipment.
Mechanical engineering and industrial manufacturing
In mechanical engineering, the pallet collar is suitable for packaged components, spare parts, workpieces, semi-finished products and consumables. The square footprint can be particularly advantageous for compact components or staging areas close to production.
The frame allows an existing square pallet to be flexibly extended for different quantities of material. Once a production order or production batch has been completed, the empty frame can be folded and returned in a space-efficient manner.
Automotive Industry and Suppliers
Automotive manufacturers and suppliers frequently use standardised reusable packaging for components and assemblies. The 800 x 800 mm plastic pallet collar can be used for compact material units that do not require the full footprint of a Euro pallet.
In combination with suitable internal packaging, trays or small load carriers, components can be transported in an organised manner between the supplier, warehouse and production line. The foldable design supports the space-efficient return of empty packaging components.
Roll, Spool and Cable Industry
Rolled goods, film rolls, cable reels, wire coils and drums often have a compact or approximately square footprint. The 800 x 800 mm format can therefore provide a suitable pallet base for these products.
The pallet collar forms an outer enclosure. For safe storage and handling, rolls and spools must also be secured against uncontrolled rolling or tipping, depending on their diameter, weight and centre of gravity.
Food and Beverage Industry
In the food and beverage industry, the plastic pallet collar can be used for packaged products, secondary packaging, packaged goods and empty reusable containers. Its splinter-free and moisture-resistant construction is particularly advantageous where wooden components are to be avoided.
Whether the frame is suitable for a specific food-related application must be assessed based on the intended type of contact, the company’s hygiene requirements and the cleaning process used.
Pharmaceuticals, Cosmetics and Medical Supplies
For packaged pharmaceutical products, cosmetics or medical consumables, the plastic pallet collar can form a clean and reusable outer unit load. It can be combined with suitable containers, layer pads and covers.
The product does not carry automatic pharmaceutical, medical or cleanroom certification. Its suitability for validated processes and regulated areas must be assessed by the user.
Warehousing, Intralogistics and Picking
Article 20060 can be used in warehouse and production areas for picking, interim storage and material supply. The square loading area is suitable for compact storage spaces and clearly defined material units.
Once a picking order has been completed, the frame can be removed from the pallet and folded. This allows the same load carrier to be used flexibly for different goods and processes.
Trade and Distribution
In wholesale and distribution, the pallet collar can contain cartons, containers and retail packaging within the pallet area. The folding function is particularly useful in recurring delivery processes, allowing empty frames to be collected in a space-efficient manner.
The compact format is also suitable for quantities of goods for which a conventional Euro pallet would be too large. This allows smaller unit loads to be assembled as required and delivered to retail outlets, production areas or customers.
Advantages of the 800 x 800 mm Plastic Pallet Collar with 4 Hinges
- suitable for square pallets with an 800 x 800 mm footprint
- Item number 20060
- foldable version with 4 hinges
- space-saving during storage and return transport
- robust and dimensionally stable plastic construction
- splinter-free and moisture-resistant
- easy to clean and suitable for repeated use
- flexible extension of existing plastic pallets
- suitable for storage, picking and internal transport
- suitable for compact, square and round unit loads
- suitable for reusable packaging and closed-loop logistics
- can be combined with additional securing and packaging elements
Suitable 800 x 800 mm Plastic Pallets
The pallet collar is designed for use with compatible square pallets in the 800 x 800 mm format. The 800 x 800 mm plastic pallet – Article 10316 provides a particularly robust base for heavy and compact goods.
The 800 x 800 mm plastic pallet with an anti-slip surface – Article 10316C is also available for goods at risk of slipping. The suitability of each pallet for the specific application depends on the goods, load, centre of gravity, handling and load-securing concept.
An overview of the associated product group can be found under Plastic Pallet Collars 800 x 800 mm. Further sizes and versions are listed in the main Plastic Pallet Collars category.
Guidance for Safe Use
- Inspect the pallet collar, corners and hinges for visible damage before each use.
- Use only a compatible pallet suitable for the goods being loaded.
- Fully open the frame and position it correctly on the pallet before loading.
- Distribute the weight as evenly as possible across the pallet area.
- Avoid one-sided loads, unstable stacking and unfavourable centres of gravity.
- Secure round goods additionally against rolling, slipping and tipping.
- Observe the permissible load limits of all components in the unit load.
- Use suitable load-securing equipment depending on the transport route.
- Fold the pallet collar only when it is completely unloaded.
- Remove damaged frames from circulation and have them assessed in accordance with company procedures.
- Train employees in the safe use and inspection of unit loads.
Frequently Asked Questions About the 800 x 800 mm Plastic Pallet Collar
What is the item number of the pallet collar?
The 800 x 800 mm plastic pallet collar with four hinges is listed under item number 20060.
Which pallets does Article 20060 fit?
The pallet collar is designed for compatible square pallets with an 800 x 800 mm footprint. The pallet used must be suitable for the weight of the goods, the conveyor system and the intended application.
How many hinges does the pallet collar have?
Article 20060 is equipped with four hinges. This allows the empty frame to be folded and stored or returned in a more space-efficient manner.
Can the frame be folded when empty?
Yes. Once fully unloaded, the pallet collar can be folded using its four hinges. This reduces the space it requires compared with a rigid packaging solution.
Which goods is the 800 x 800 mm format suitable for?
The square format is suitable for cartons, packaged goods, packaged components, drums, rolls, spools, cable drums and compact industrial goods, among other items. Actual suitability depends on the dimensions, weight, centre of gravity and packaging type of the goods.
Can the pallet collar be used for drums and rolled goods?
The frame can be used as lateral containment for a suitable unit load. Depending on their characteristics, drums, rolls, coils and cable drums must also be secured against slipping, rolling and tipping.
Does the pallet collar replace load securing?
No. The frame supports the lateral containment and organisation of the goods but does not replace complete load securing. Depending on the goods and transport process, additional securing equipment may be required.
Is the plastic pallet collar reusable?
Yes. The plastic construction is intended for recurring storage, transport and reusable processes. The actual service life depends on the load, handling, cleaning and frequency of folding.
Is the frame easier to clean than a wooden pallet collar?
The moisture-resistant plastic surfaces are generally easier to clean than absorbent wooden surfaces. The specific cleaning process must be matched to the operational requirements and the plastic material used.
Is Article 20060 suitable for food applications?
The splinter-free and easy-to-clean construction may be beneficial for food-related logistics processes. However, suitability for direct food contact or a specific hygiene area must be assessed and confirmed separately.
Can the pallet collar be moved using forklifts or pallet trucks?
The frame is used together with a pallet. Its suitability for forklifts, pallet trucks, conveyor systems or other material handling equipment therefore depends on the pallet used and the complete unit load.
Can the frame be combined with additional packaging elements?
Yes. Depending on the application, the pallet collar can be combined with suitable layer pads, containers, internal packaging, lids, anti-slip materials or load-securing elements.
How should the pallet collar be inspected?
Before each use, the plastic elements, corners, connections and hinges should be inspected for cracks, deformation, loose fastenings and other visible damage. Damaged frames should not be used again until they have been assessed in accordance with company procedures.
Enquire Now About the 800 x 800 mm Plastic Pallet Collar
Are you looking for a foldable plastic pallet collar for square pallets, compact unit loads or recurring reusable transport operations? With its 800 x 800 mm format and four hinges, Article 20060 offers a flexible solution for storage, picking, production supply and transport.
We will be pleased to advise you on quantities, delivery times, suitable plastic pallets and potential applications. Send your enquiry to info@plasticunion.com and, where possible, include the required quantity, the goods, the pallet type used and the expected circulation frequency.
